BENDIX SD-08-2414 Purge Cycle Refer to Figure, Bendix AD-IPINTEGRAL Purge AIR Dryer Purge Cycle

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OIL

SEPARATOR

DESICCANT

BED

PURGE

ORIFICE

PURGE

VOLUME

CONTROL

PORT

PURGE

CONTROL

LINE

SUPPLY

PORT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DELIVERY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GOVERNOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHECK VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DISCHARGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PORT

 

 

ENGINE

 

 

 

 

 

 

 

 

 

PURGE

 

 

 

 

TURBO

 

 

 

EXHAUST

 

COMPRESSOR

TURBO

CUT-OFF VALVE

 

VALVE

 

 

 

 

FIGURE 3 - BENDIX® AD-IP®INTEGRAL PURGE AIR DRYER PURGE CYCLE

Note: the early end cover designs incorporated a vertical delivery check valve while the newer versions have a horizontal check valve. Both have the same function, but the components are not interchangeable. See Figure 4.

A small amount of the air flowing through the center of the desiccant cartridge bolt flows out the cross drilled purge orifice and into the purge volume, for regenerating the desiccant. The air dryer will remain in the charge cycle until the air brake system pressure builds to the governor cut-out setting.

PURGE CYCLE (Refer to Figure 3)

As air brake system pressure reaches the cut-out setting of the governor, the governor unloads the compressor (air compression is stopped) and the purge cycle of the air dryer begins. When the governor unloads the compressor, it pressurizes the compressor unloader mechanism and the line connecting the governor unloader port to the Bendix® AD-IP®air dryer end cover control port. The purge piston

moves in response to air pressure causing the purge valve to open to the atmosphere and the turbo cut-off valve to close off the supply of air from the compressor (this will be further discussed in the Turbo Cut-off Feature section). Water and contaminants in the end cover sump are expelled immediately when the purge valve opens. Also, air which was flowing through the desiccant cartridge changes direction and begins to flow toward the open purge valve. Liquid oil and solid contaminants collected by the oil separator are removed by air flowing from the purge volume through the desiccant drying bed to the open purge valve.

The desiccant cartridge decompression lasts only a few seconds and is evidenced by an audible burst of air at the AD-IP air dryer exhaust. No purging of air should occur after 30 seconds.

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Contents SD-08-2414 To Avoid Personal Injury or Death General Safety GuidelinesDescription Dryer Troubleshooting Chart at the end of the manualCharge Cycle Refer to Figure OperationGeneral Bendix AD-IPINTEGRAL Purge AIR Dryer Purge Cycle Purge Cycle Refer to FigureBendix AD-IPAIR Dryer Sectional View Turbo CUT-OFF Feature Refer to FigureDischarge Line Unloader Refer to Figure Preventive MaintenanceBendix AD-IP AIR Dryer Removal Rebuilding the Bendix AD-IPAIR DryerOperation & Leakage Tests Bendix AD-IPAIR Dryer Heater Thermostat Connector 23 24 Reference Figure Description QtyBendix AD-IPAIR Dryer Cable Bracket Installation DisassemblyAssembly Cleaning & InspectionTotal Vehicle Reservoir Volume Requirement Bendix AD-IPAIR Dryer InstallationRetrofitting the AD-IP AIR Dryer Vehicle Application RequirementsLocating Bendix AD-IPAIR Dryer on the Vehicle Vehicle PreparationMounting the AD-IP AIR Dryer Refer to FigureWiring the Heater & Thermostat Refer to Figure Connecting the AIR LinesCompressor Discharge Line Purge Exhaust LineTesting the Bendix AD-IPAIR Dryer Perform tests 1 to 6 in the order presented Symptoms Cause RemedyBendix AD-IPAIR Dryer Troubleshooting Chart Bendix AD-IPAIR Dryer Troubleshooting Chart Minimum of 30 seconds. This minimum purge Air compressor must remain unloaded for aBulletins TCH-008-021 and TCH-008-022. Shorter Is not covered under the warrantyRefer to Appendix A, Table a columns 3 & 4 for ColumnLeakage. Refer to Technical Bulletin TCH-008-040 Preventative Maintenance SectionRefer to Remedy C, Symptom #1 See Causes and Remedies for Symptoms 1, 2High Air Use Low Air UseHolset Integral Purge AIR DryerType E & QE CompressorComplaint Can Not Build System Pressure Complaints Common to the Charging & AIR Supply SystemComplaint Air System Builds Too Slow Complaint Can Not Build System Pressure Above X psiComplaint System Pressure Goes to 150+ psi Log-on and Learn from the Best Tests Common to More than ONE Complaint