BENDIX SD-08-2414 manual Bendix AD-IPAIR Dryer Troubleshooting Chart

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BENDIX® AD-IP®AIR DRYER TROUBLESHOOTING CHART

SYMPTOMS

CAUSE

REMEDY

1. Air dryer is constantly

A. Excessive system leakage.

6. With a gauge installed at the RES port of the

“cycling” or purging.

IMPORTANT: Note whether

governor, pressure should not drop below the “cut-in”

Air dryer purges

air pressure loss is shown

pressure at the onset of the compressor “unloaded”

frequently (every four

on dash gauge(s). Pressure

cycle. If the pressure drops, check for “kinks” or

(4) minutes, or less,

loss SHOWN on gauges

restrictions in the line connected to the RES port.

The line connected to the RES port on governor must

while vehicle is idling)

is caused by service brake

be the same diameter or preferably larger than the

(continued).

system or component

lines connected to UNL port(s) on governor.

 

leakage. Pressure loss

 

 

 

NOT SHOWN on gauges is

 

 

caused by supply system

 

 

or component leakage.

 

 

(continued)

 

 

B. Holset® “E” type compressor.

B. Test the Holset® E Compressor unloader system

 

 

with a feedback line and check valve for proper

 

 

operation. Make certain the Holset ECON is not in

 

 

use with the drop-in version of the air dryer, if so,

 

 

remove and retest.

 

 

When installing a Bendix® Drop-In air dryer in a system

 

 

equipped with a Holset E or QE compressor, remove

 

 

the Holset ECON valve along with its feedback and

 

 

governor control line.

Check Valve

Feedback Line

Typical Drop-In Air Dryer End Cover

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Contents SD-08-2414 General Safety Guidelines To Avoid Personal Injury or DeathDryer Troubleshooting Chart at the end of the manual DescriptionCharge Cycle Refer to Figure OperationGeneral Purge Cycle Refer to Figure Bendix AD-IPINTEGRAL Purge AIR Dryer Purge CycleTurbo CUT-OFF Feature Refer to Figure Bendix AD-IPAIR Dryer Sectional ViewPreventive Maintenance Discharge Line Unloader Refer to FigureBendix AD-IP AIR Dryer Removal Rebuilding the Bendix AD-IPAIR DryerOperation & Leakage Tests Bendix AD-IPAIR Dryer Heater Thermostat Connector 23 24 Description Qty Reference FigureDisassembly Bendix AD-IPAIR Dryer Cable Bracket InstallationCleaning & Inspection AssemblyBendix AD-IPAIR Dryer Installation Total Vehicle Reservoir Volume RequirementRetrofitting the AD-IP AIR Dryer Vehicle Application RequirementsVehicle Preparation Locating Bendix AD-IPAIR Dryer on the VehicleMounting the AD-IP AIR Dryer Refer to FigureConnecting the AIR Lines Wiring the Heater & Thermostat Refer to FigureCompressor Discharge Line Purge Exhaust Line Testing the Bendix AD-IPAIR Dryer Symptoms Cause Remedy Perform tests 1 to 6 in the order presentedBendix AD-IPAIR Dryer Troubleshooting Chart Bendix AD-IPAIR Dryer Troubleshooting Chart Air compressor must remain unloaded for a Minimum of 30 seconds. This minimum purgeIs not covered under the warranty Bulletins TCH-008-021 and TCH-008-022. ShorterColumn Refer to Appendix A, Table a columns 3 & 4 forPreventative Maintenance Section Leakage. Refer to Technical Bulletin TCH-008-040See Causes and Remedies for Symptoms 1, 2 Refer to Remedy C, Symptom #1Low Air Use High Air UseIntegral Purge AIR Dryer HolsetType E & QE CompressorComplaints Common to the Charging & AIR Supply System Complaint Can Not Build System PressureComplaint Air System Builds Too Slow Complaint Can Not Build System Pressure Above X psiComplaint System Pressure Goes to 150+ psi Tests Common to More than ONE Complaint Log-on and Learn from the Best