Lochinvar 500, 90 Automatic Vent Damper, 7CB with Vent Damper and Vent Damper Terminal Block

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2Venting

Automatic Vent Damper

This heating boiler is design certified for use with the automatic vent damper (FIG. 2-7) part number printed on the boiler’s rating plate. A vent damper is optional on heating boilers above 360,000 Btu/hr. Automatic vent dampers are not required or furnished on potable water heaters. Water heaters with inputs of 360,000 Btu/hr and less may be ordered with the vent damper as an option. A vent damper is a useful tool for saving energy when installed inside the living space where air can circulate freely around the appliance. The vent damper will not save as much, if any, energy if it is installed in locations such as:

-Unheated garage

-Attic

-Crawlspace

-Mechanical room that is vented outdoors

For installation and maintenance on the vent damper, refer to the instructions supplied with the vent damper.

Larger input heating boilers and water heaters will have a jumper plug installed in the terminal block to allow operation without a damper. Remove the jumper plug from the terminal block to connect an optional vent damper wire harness (water heater shown in FIG. 2_8). The jumper plug MUST be in place if an optional vent damper is not used on water heaters and larger input heating boilers.

Installation & Service Manual

Figure 2-7_CB with Vent Damper and Vent Damper Terminal Block

VENT DAMPER

TERMINAL

BLOCK

Figure 2-8_CW with Vent Damper

VENT DAMPER

￿WARNING

￿DANGER

Do not install the vent damper within 6" (152 mm) of combustible materials.

Install the vent damper to service only the single appliance for which it is intended. If improperly installed, a hazardous condition such as an explosion or carbon monoxide poisoning could result.

The damper position indicator must be in a visible location with access for service following installation. The damper must be in an open position when appliance main burners are operating.

The part number for the automatic vent damper required on this heating boiler is printed on the rating plate. Vent damper regulations are design certified per the latest edition of ANSI Z21.66.

￿ WARNING

The vent damper must be installed directly

 

on the flue outlet located on the top of the

 

draft hood (see FIG. 2-7). Do not alter the

 

wire harness supplied with the vent damper.

 

Follow the instructions supplied with the

 

vent damper.

￿CAUTION

An appliance which is shut down or will not operate may experience freezing due to convective air flow down the flue pipe connected to the unit. Proper freeze protection must be provided, see Freeze Protection in the Startup Section of this manual.

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Contents Models 90,000 500,000 Btu/hr Contents Please read before proceeding Checking equipmentCodes Ratings Copper-fin =B=R RatingCopper-fin Specifications Copper-fin How it works Gas connection pipeModels CWN270 Front View Model CWN399 Front View 422 Determine unit location Location of unitDetermine boiler location 3Combustion Air Direct from Outside6Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Venting Conventional Negative Draft Venting SystemVent Pipe Sizes Venting Vertical Vent Termination Clearances Less from Ridge From Parapet WallSidewall Venting Masonry Chimney InstallationVent Materials NumberAutomatic Vent Damper 7CB with Vent Damper and Vent Damper Terminal BlockGas Connection Gas connectionsGas Supply Gas Pressure Test Manifold PressureInstall Piping to Control Gas PipingGas Manifold Pressure Adjustment Procedure Clockwise to raise regulator gas pressure, counterclockwiseChecking Gas Supply Pressure 4Gas Supply PressureCombination Gas Valves Venting of Combination Gas ValvesTwo Stage Burner Control System Water Flow Switch if equipped Hydronic pipingRelief Valve Minimum Required Flow For Heating Boiler Typical Heating Boiler InstallationsLow Water Cutoff if equipped General Plumbing RulesSystem Temperature Rise Chart Piping of the Boiler SystemWater Connections Heating Boilers Only Heat Exchanger Pressure Drop ChartCirculator Pump Specifications Circulator Pump RequirementsPrimary/Secondary Boiler Piping Three Way Valves Boiler Flow RatesPrimary / Secondary Piping 4Primary / Secondary Piping of a Single BoilerNot to Exceed 4 Pipe DIA or MAX. of 12 Apart 8Multiple Boilers Zoned with Circulators Power Venter Connection to Terminal Strip Terminal Strip WiringBoiler Operating Temperature Control Electrical connectionsTemperature Adjustment Pump Wiring for a Heating BoilerOperating Temperature Control Maximum SET Point Determination Locating Temperature ControlTemperature Control Settings Maximum Set Point DeterminationMulti-Purpose Temperature Sensor Temperature Control SensorsInlet Water Temperature Sensor Outdoor Air Temperature SensorOutdoor Air Reset Option Installation of a Remote Sensor Boiler ApplicationInstallation of a Tank Sensor Water Heater Application Additional Temperature Controls Blocked Vent and Flame Roll-Out / Flame Interlock Switch Manual Reset High Water Temperature Limit ControlPre-start Checklist Start-upInitial Start-up Lighting Instructions 1Gas Valve 90,000 270,000 Btu/hr ModelsSafety Shutoff Test For Standing Pilot Ignition System To Turn OFF GAS to ApplianceOperating Instructions Freeze Protection Safety Shutoff Test for Spark Ignition Pilot SystemIntermittent Pilot Spark Ignition System F9/M9 To Turn Off Gas to ApplianceWater Treatment Freeze Protection for a Heating Boiler System if requiredDomestic water heaters Required Temperature RiseRequired Temperature Rise Domestic Water Heaters 90,000 500,000 Btu/hr ModelsWater Chemistry Softened Water SystemsPump Operation 1Single water heatersingle tank 2Single water heatermultiple tank 3Multiple water heatersingle tank Minimum Pump Performance Remote Sensor InstallationThermostat Settings Heat Exchanger5Danger Warning Thermal Expansion Water Flow Switch if equippedPressure Only Relief Valve Cathodic ProtectionOwner maintenance Maintenance and annual startupService technician See the User’s Information Manual for instructionsMaintenance Check Expansion Tank Check Relief ValveCombustion Air Adjustment Check All WiringCheck Control Settings Perform Start-up and ChecksInspect and Clean Burner Heat Exchanger / Burner AccessInspection and Cleaning Procedure Inspection of Heat Exchanger Waterways Pilot Flame Adjustment ProcedureClear Area Water Circulating PumpReview with owner Gas Train and ControlsTroubleshooting Pilot or replace Wiring Diagram F1 Unit DiagramsSchematic Diagram F1 Unit 90,000 270,000 Btu/hr ModelsSchematic Diagram F9 Unit Wiring Diagram F9 Unit315,000 399,999 Btu/hr Models Diagrams Diagrams Page Revision a ECO #C06290 initial release CFA-I-S Rev a 09/10