Lochinvar 90, 500 service manual Minimum Recommended Combustion AIR Supply to Equipment Room

Page 13

Installation & Service Manual

1Determine boiler location (continued)

TABLE - 1B

MINIMUM RECOMMENDED COMBUSTION

AIR SUPPLY TO EQUIPMENT ROOM

 

 

*Outside Air from

 

*Outside Air from

**Inside Air from

 

 

Input

2 Openings Directly from

*Outside Air from

2 Ducts Delivered from

2 Ducts Delivered from

 

 

Outdoors

1 Opening Directly

Outdoors

Interior Space

 

 

Btu/hr

 

 

 

 

from Outdoors, in2

 

 

 

 

 

 

 

Top

Bottom

Top

Bottom

Top

Bottom

 

 

 

 

 

 

 

Opening, in2

Opening, in2

 

Opening, in2

Opening, in2

Opening, in2

Opening, in2

 

 

 

 

 

 

 

 

 

 

 

 

90,000

23

23

30

45

45

100

100

 

 

(148 cm2)

(148 cm2)

(194 cm2)

(291 cm2)

(291 cm2)

(646 cm2)

(646 cm2)

 

 

 

 

 

 

 

 

 

 

 

 

135,000

34

34

45

68

68

135

135

 

 

(220 cm2)

(220 cm2)

(291 cm2)

(439 cm2)

(439 cm2)

(871 cm2)

(871 cm2)

 

 

 

 

 

 

 

 

 

 

 

 

180,000

45

45

60

90

90

180

180

 

 

(291 cm2)

(291 cm2)

(388 cm2)

(581 cm2)

(581 cm2)

(1,162 cm2)

(1,162 cm2)

 

 

 

 

 

 

 

 

 

 

 

 

199,999

50

50

67

100

100

200

200

 

 

(323 cm2)

(323 cm2)

(433 cm2)

(646 cm2)

(646 cm2)

(1,291 cm2)

(1,291 cm2)

 

 

 

 

 

 

 

 

 

 

 

 

225,000

57

57

75

113

113

225

225

 

 

(368 cm2)

(368 cm2)

(484 cm2)

(730 cm2)

(730 cm2)

(1,452 cm2)

(1,452 cm2)

 

 

 

 

 

 

 

 

 

 

 

 

270,000

68

68

90

135

135

270

270

 

 

(439 cm2)

(439 cm2)

(581 cm2)

(871 cm2)

(871 cm2)

(1,742 cm2)

(1,742 cm2)

 

 

 

 

 

 

 

 

 

 

 

 

315,000

79

79

105

158

158

315

315

 

 

(510 cm2)

(510 cm2)

(678 cm2)

(1,020 cm2)

(1,020 cm2)

(2,033 cm2)

(2,033 cm2)

 

 

 

 

 

 

 

 

 

 

 

 

360,000

90

90

120

180

180

360

360

 

 

(581 cm2)

(581 cm2)

(775 cm2)

(1,162 cm2)

(1,162 cm2)

(2,323 cm2)

(2,323 cm2)

 

 

 

 

 

 

 

 

 

 

 

 

399,999

100

100

134

200

200

400

400

 

 

(646 cm2)

(646 cm2)

(865 cm2)

(1,291 cm2)

(1,291 cm2)

(2,581 cm2)

(2,581 cm2)

 

 

 

 

 

 

 

 

 

 

 

 

500,000

125

125

167

250

250

500

500

 

 

(807 cm2)

(807 cm2)

(1,078 cm2)

(1,613 cm2)

(1,613 cm2)

(3,226 cm2)

(3,226 cm2)

 

 

 

 

 

 

 

 

 

 

 

*Outside air openings shall directly communicate with the outdoors. When combustion air is drawn from the outside through a duct, the net free area of each of the two openings must have twice (2 times) the free area required for Outside Air/2 Openings. The above requirements are for the boiler only; additional gas fired appliances in the equipment room will require an increase in the net free area to supply adequate combustion air for all appliances.

**Combined interior space must be 50 cubic feet per 1,000 Btu/hr input. Buildings MUST NOT be of *“Tight Construction”. For buildings of *“Tight Construction”, provide air openings into the building from outside.

*No combustion air openings are needed when the water heater is installed in a space with a volume NO LESS than 50 cubic feet per 1,000 Btu/hr of all installed gas fired appliances. Buildings MUST NOT be of *“Tight Construction”.

* “Tight Construction” is defined as a building with less than 0.40 ACH (air changes per hour).

Vent installations for connection to gas vents or chimneys must be in accordance with “Venting of Equipment,” of the latest edition of the National Fuel Gas Code, ANSI Z223.1, in Canada, the latest edition of CGA Standard B149 Installation Code for Gas Burning Appliances and Equipment or applicable provisions of the local building codes.

Adequate combustion and ventilation air must be supplied to the room where the appliance is installed in accordance with the latest edition of the National Fuel Gas Code, ANSI Z223.1, in Canada, the latest edition of CGA Standard B149 Installation Code for Gas Burning Appliances and Equipment, or applicable provisions of the local building codes.

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Contents Models 90,000 500,000 Btu/hr Contents Checking equipment Please read before proceedingCodes Copper-fin =B=R Rating RatingsCopper-fin Specifications Gas connection pipe Copper-fin How it worksModels CWN270 Front View Model CWN399 Front View 422 Location of unit Determine unit location3Combustion Air Direct from Outside Determine boiler location6Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Conventional Negative Draft Venting System VentingVent Pipe Sizes Venting Less from Ridge From Parapet Wall Vertical Vent Termination ClearancesVent Materials Masonry Chimney InstallationSidewall Venting Number7CB with Vent Damper and Vent Damper Terminal Block Automatic Vent DamperGas Supply Gas Pressure Test Gas connectionsGas Connection Manifold PressureGas Piping Install Piping to ControlClockwise to raise regulator gas pressure, counterclockwise Gas Manifold Pressure Adjustment Procedure4Gas Supply Pressure Checking Gas Supply PressureVenting of Combination Gas Valves Combination Gas ValvesTwo Stage Burner Control System Hydronic piping Water Flow Switch if equippedRelief Valve Low Water Cutoff if equipped Typical Heating Boiler InstallationsMinimum Required Flow For Heating Boiler General Plumbing RulesPiping of the Boiler System System Temperature Rise ChartCirculator Pump Specifications Heat Exchanger Pressure Drop ChartWater Connections Heating Boilers Only Circulator Pump RequirementsPrimary/Secondary Boiler Piping Boiler Flow Rates Three Way Valves4Primary / Secondary Piping of a Single Boiler Primary / Secondary PipingNot to Exceed 4 Pipe DIA or MAX. of 12 Apart 8Multiple Boilers Zoned with Circulators Boiler Operating Temperature Control Terminal Strip WiringPower Venter Connection to Terminal Strip Electrical connectionsPump Wiring for a Heating Boiler Temperature AdjustmentOperating Temperature Control Temperature Control Settings Locating Temperature ControlMaximum SET Point Determination Maximum Set Point DeterminationInlet Water Temperature Sensor Temperature Control SensorsMulti-Purpose Temperature Sensor Outdoor Air Temperature SensorInstallation of a Remote Sensor Boiler Application Outdoor Air Reset OptionInstallation of a Tank Sensor Water Heater Application Additional Temperature Controls Manual Reset High Water Temperature Limit Control Blocked Vent and Flame Roll-Out / Flame Interlock SwitchStart-up Pre-start ChecklistInitial Start-up 1Gas Valve 90,000 270,000 Btu/hr Models Lighting InstructionsTo Turn OFF GAS to Appliance Safety Shutoff Test For Standing Pilot Ignition SystemOperating Instructions Intermittent Pilot Spark Ignition System F9/M9 Safety Shutoff Test for Spark Ignition Pilot SystemFreeze Protection To Turn Off Gas to ApplianceFreeze Protection for a Heating Boiler System if required Water TreatmentRequired Temperature Rise Required Temperature RiseDomestic water heaters Domestic Water Heaters 90,000 500,000 Btu/hr ModelsSoftened Water Systems Water ChemistryPump Operation 1Single water heatersingle tank 2Single water heatermultiple tank 3Multiple water heatersingle tank Thermostat Settings Remote Sensor InstallationMinimum Pump Performance Heat Exchanger5Danger Warning Pressure Only Relief Valve Water Flow Switch if equippedThermal Expansion Cathodic ProtectionService technician Maintenance and annual startupOwner maintenance See the User’s Information Manual for instructionsMaintenance Check Relief Valve Check Expansion TankCheck Control Settings Check All WiringCombustion Air Adjustment Perform Start-up and ChecksHeat Exchanger / Burner Access Inspect and Clean BurnerInspection and Cleaning Procedure Clear Area Pilot Flame Adjustment ProcedureInspection of Heat Exchanger Waterways Water Circulating PumpGas Train and Controls Review with ownerTroubleshooting Pilot or replace Schematic Diagram F1 Unit DiagramsWiring Diagram F1 Unit 90,000 270,000 Btu/hr ModelsWiring Diagram F9 Unit Schematic Diagram F9 Unit315,000 399,999 Btu/hr Models Diagrams Diagrams Page Revision a ECO #C06290 initial release CFA-I-S Rev a 09/10