Lochinvar 500, 90 service manual Gas Piping, Install Piping to Control

Page 20

Installation & Service Manual

3Gas connections

TABLE - 3E

MULTIPLE APPLIANCE INSTALLATIONS

GAS PIPING SIZE CHART

Nominal

 

 

 

 

Length of Pipe in Straight Feet

 

 

 

 

 

Maximum

Iron Pipe

 

 

 

 

 

 

 

 

 

Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Capacity of Pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in Thousands of

Inches

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

20

30

40

50

60

70

80

90

 

100

125

150

175

200

Btu/hr per hour

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for gas pressures

3/4

369

256

205

174

155

141

128

121

113

 

106

95

86

79

74

 

of 13.5 Inches

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

697

477

384

328

292

267

246

226

210

 

200

179

164

149

138

Water Column

 

(0.5 PSIG) or less

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 1/4

1,400

974

789

677

595

543

502

472

441

 

410

369

333

308

287

and a pressure

 

drop of 0.5 Inch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 1/2

2,150

1,500

1,210

1,020

923

830

769

707

666

 

636

564

513

472

441

Water Column

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Based on NAT

2

4,100

2,820

2,260

1,950

1,720

1,560

1,440

1,330

1,250

 

1,180

1,100

974

871

820

 

GAS, 1025

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Btu/hr per Cubic

2 1/2

6,460

4,460

3,610

3,100

2,720

2,460

2,310

2,100

2,000

 

1,900

1,700

1,540

1,400

1,300

 

Foot of Gas and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.60 Specific

3

11,200

7,900

6,400

5,400

4,870

4,410

4,000

3,800

3,540

 

3,300

3,000

2,720

2,500

2,340

 

Gravity)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

23,500

16,100

13,100

11,100

10,000

9,000

8,300

7,690

7,380

 

6,870

6,150

5,640

5,130

4,720

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Piping

TRAP ( DRIP LEG )

GAS VALVE

GAS SHUTOFF

UNION

2.

Use new, properly threaded black iron pipe free from chips.

 

If tubing is used, make sure the ends are cut squared,

 

deburred and clean. All tubing bends must be smooth and

 

without deformation. Avoid flexible gas connections.

 

Internal diameter of flexible lines may not provide proper

 

volume of gas.

3.

Run pipe or tubing to the gas valve or manifold inlet. If

 

tubing is used, obtain a tube to pipe coupling to connect

 

the tubing to the gas valve or manifold inlet.

4.

DO NOT OVER TIGHTEN. Over tightening may result in

 

damage to the gas valves. Valve distortion or malfunction

 

may result if the pipe is inserted too deeply into the gas

 

valve.

5.

Apply a moderate amount of good quality pipe compound

 

(DO NOT use Teflon tape) to pipe only, leaving two end

 

threads bare.

Figure 3-1_Gas Line Connection

All gas connections must be made with pipe joint compound resistant to the action of liquefied petroleum and natural gas. All piping must comply with local codes. Tubing installations must comply with approved standards and practices. Reference FIG. 3-1 for a typical installation.

Install Piping to Control

1.The gas line should be a separate line direct from the meter unless the existing gas line is of sufficient capacity. Verify pipe size with your gas supplier.

6.

Remove seal over gas valve or manifold inlet.

7.

Connect pipe to gas valve or manifold inlet. Use wrench to

 

square ends of the gas valve (FIG. 3-2).

20

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Contents Models 90,000 500,000 Btu/hr Contents Please read before proceeding Checking equipmentCodes Ratings Copper-fin =B=R RatingCopper-fin Specifications Copper-fin How it works Gas connection pipeModels CWN270 Front View Model CWN399 Front View 422 Determine unit location Location of unitDetermine boiler location 3Combustion Air Direct from Outside6Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Vent Pipe Sizes VentingConventional Negative Draft Venting System Venting Vertical Vent Termination Clearances Less from Ridge From Parapet WallMasonry Chimney Installation Vent MaterialsSidewall Venting NumberAutomatic Vent Damper 7CB with Vent Damper and Vent Damper Terminal BlockGas connections Gas Supply Gas Pressure TestGas Connection Manifold PressureInstall Piping to Control Gas PipingGas Manifold Pressure Adjustment Procedure Clockwise to raise regulator gas pressure, counterclockwiseChecking Gas Supply Pressure 4Gas Supply PressureTwo Stage Burner Control System Combination Gas ValvesVenting of Combination Gas Valves Relief Valve Water Flow Switch if equippedHydronic piping Typical Heating Boiler Installations Low Water Cutoff if equippedMinimum Required Flow For Heating Boiler General Plumbing RulesSystem Temperature Rise Chart Piping of the Boiler SystemHeat Exchanger Pressure Drop Chart Circulator Pump SpecificationsWater Connections Heating Boilers Only Circulator Pump RequirementsPrimary/Secondary Boiler Piping Three Way Valves Boiler Flow RatesPrimary / Secondary Piping 4Primary / Secondary Piping of a Single BoilerNot to Exceed 4 Pipe DIA or MAX. of 12 Apart 8Multiple Boilers Zoned with Circulators Terminal Strip Wiring Boiler Operating Temperature ControlPower Venter Connection to Terminal Strip Electrical connectionsOperating Temperature Control Temperature AdjustmentPump Wiring for a Heating Boiler Locating Temperature Control Temperature Control SettingsMaximum SET Point Determination Maximum Set Point DeterminationTemperature Control Sensors Inlet Water Temperature SensorMulti-Purpose Temperature Sensor Outdoor Air Temperature SensorInstallation of a Tank Sensor Water Heater Application Outdoor Air Reset OptionInstallation of a Remote Sensor Boiler Application Additional Temperature Controls Blocked Vent and Flame Roll-Out / Flame Interlock Switch Manual Reset High Water Temperature Limit ControlInitial Start-up Pre-start ChecklistStart-up Lighting Instructions 1Gas Valve 90,000 270,000 Btu/hr ModelsSafety Shutoff Test For Standing Pilot Ignition System To Turn OFF GAS to ApplianceOperating Instructions Safety Shutoff Test for Spark Ignition Pilot System Intermittent Pilot Spark Ignition System F9/M9Freeze Protection To Turn Off Gas to ApplianceWater Treatment Freeze Protection for a Heating Boiler System if requiredRequired Temperature Rise Required Temperature RiseDomestic water heaters Domestic Water Heaters 90,000 500,000 Btu/hr ModelsPump Operation Water ChemistrySoftened Water Systems 1Single water heatersingle tank 2Single water heatermultiple tank 3Multiple water heatersingle tank Remote Sensor Installation Thermostat SettingsMinimum Pump Performance Heat Exchanger5Danger Warning Water Flow Switch if equipped Pressure Only Relief ValveThermal Expansion Cathodic ProtectionMaintenance and annual startup Service technicianOwner maintenance See the User’s Information Manual for instructionsMaintenance Check Expansion Tank Check Relief ValveCheck All Wiring Check Control SettingsCombustion Air Adjustment Perform Start-up and ChecksInspection and Cleaning Procedure Inspect and Clean BurnerHeat Exchanger / Burner Access Pilot Flame Adjustment Procedure Clear AreaInspection of Heat Exchanger Waterways Water Circulating PumpReview with owner Gas Train and ControlsTroubleshooting Pilot or replace Diagrams Schematic Diagram F1 UnitWiring Diagram F1 Unit 90,000 270,000 Btu/hr Models315,000 399,999 Btu/hr Models Schematic Diagram F9 UnitWiring Diagram F9 Unit Diagrams Diagrams Page Revision a ECO #C06290 initial release CFA-I-S Rev a 09/10