Lochinvar 90, 500 service manual Blocked Vent and Flame Roll-Out / Flame Interlock Switch

Page 39

Installation & Service Manual

5Electrical connections (continued)

Manual Reset High Water Temperature Limit Control

(Standard Fixed Settings on Boilers and Water Heaters with Optional Adjustable Settings)

Water heaters are supplied with a fixed setting, manual reset high water temperature limit control. This manual reset temperature limit control has a fixed limit setting of 230°F (110°C). If water temperature exceeds this setting, the limit will break the control circuit and shut down the unit. The limit control can only be reset after the water temperature has cooled well below the setting of the limit. Reset of the limit control is accomplished by pushing the Red Reset Button (Manual Reset High Limit) (see FIG.’s 5-2 and 5-3 on page 34) located on the front side of the control panel. A label on the control panel indicates the exact location of the manual reset high water temperature limit control.

Blocked Vent and Flame Roll-Out / Flame Interlock Switch

BLOCKED VENT SWITCH

INVERTED TO SHOW RESET

UNDERNEATH

UPPER FRONT

JACKET PANEL

DETAIL

FLAME

ROLL-OUT SWITCH /

INTERLOCK SWITCH

LOWER FRONT

JACKET PANEL

HEX FILLER BRACKET

Figure 5-9_Flame Roll-Out / Flame Interlock Switch Location

All units are equipped with manual reset blocked vent and flame roll-out / flame interlock switches. These temperature switches are located in the controls compartment and in the relief opening of the boiler’s built-in draft hood. Each switch has a red reset button. In the event the system has actuated to shut off the main burner gas supply, wait for the boiler to cool, then press the red reset to return the boiler to operation. Operation of a blocked vent and/or flame roll-out / interlock switch usually indicates a problem with the venting system, obstruction of the heat exchanger flue gas passageway and/or a combustion air supply problem. The cause for operation of the blocked vent and/or flame roll-out / interlock switch must be determined and corrected. If the boiler cannot be restored to normal operation, contact a qualified service installer, service agency or the gas supplier.

DRAFT HOOD

Figure 5-8_Blocked Vent Switch Location

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Contents Models 90,000 500,000 Btu/hr Contents Checking equipment Please read before proceedingCodes Copper-fin =B=R Rating RatingsCopper-fin Specifications Gas connection pipe Copper-fin How it worksModels CWN270 Front View Model CWN399 Front View 422 Location of unit Determine unit location3Combustion Air Direct from Outside Determine boiler location6Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Venting Conventional Negative Draft Venting SystemVent Pipe Sizes Venting Less from Ridge From Parapet Wall Vertical Vent Termination ClearancesNumber Masonry Chimney InstallationVent Materials Sidewall Venting7CB with Vent Damper and Vent Damper Terminal Block Automatic Vent DamperManifold Pressure Gas connectionsGas Supply Gas Pressure Test Gas ConnectionGas Piping Install Piping to ControlClockwise to raise regulator gas pressure, counterclockwise Gas Manifold Pressure Adjustment Procedure4Gas Supply Pressure Checking Gas Supply PressureCombination Gas Valves Venting of Combination Gas ValvesTwo Stage Burner Control System Water Flow Switch if equipped Hydronic pipingRelief Valve General Plumbing Rules Typical Heating Boiler InstallationsLow Water Cutoff if equipped Minimum Required Flow For Heating BoilerPiping of the Boiler System System Temperature Rise ChartCirculator Pump Requirements Heat Exchanger Pressure Drop ChartCirculator Pump Specifications Water Connections Heating Boilers OnlyPrimary/Secondary Boiler Piping Boiler Flow Rates Three Way Valves4Primary / Secondary Piping of a Single Boiler Primary / Secondary PipingNot to Exceed 4 Pipe DIA or MAX. of 12 Apart 8Multiple Boilers Zoned with Circulators Electrical connections Terminal Strip WiringBoiler Operating Temperature Control Power Venter Connection to Terminal StripTemperature Adjustment Pump Wiring for a Heating BoilerOperating Temperature Control Maximum Set Point Determination Locating Temperature ControlTemperature Control Settings Maximum SET Point DeterminationOutdoor Air Temperature Sensor Temperature Control SensorsInlet Water Temperature Sensor Multi-Purpose Temperature SensorOutdoor Air Reset Option Installation of a Remote Sensor Boiler ApplicationInstallation of a Tank Sensor Water Heater Application Additional Temperature Controls Manual Reset High Water Temperature Limit Control Blocked Vent and Flame Roll-Out / Flame Interlock SwitchPre-start Checklist Start-upInitial Start-up 1Gas Valve 90,000 270,000 Btu/hr Models Lighting InstructionsTo Turn OFF GAS to Appliance Safety Shutoff Test For Standing Pilot Ignition SystemOperating Instructions To Turn Off Gas to Appliance Safety Shutoff Test for Spark Ignition Pilot SystemIntermittent Pilot Spark Ignition System F9/M9 Freeze ProtectionFreeze Protection for a Heating Boiler System if required Water TreatmentDomestic Water Heaters 90,000 500,000 Btu/hr Models Required Temperature RiseRequired Temperature Rise Domestic water heatersWater Chemistry Softened Water SystemsPump Operation 1Single water heatersingle tank 2Single water heatermultiple tank 3Multiple water heatersingle tank Heat Exchanger Remote Sensor InstallationThermostat Settings Minimum Pump Performance5Danger Warning Cathodic Protection Water Flow Switch if equippedPressure Only Relief Valve Thermal ExpansionSee the User’s Information Manual for instructions Maintenance and annual startupService technician Owner maintenanceMaintenance Check Relief Valve Check Expansion TankPerform Start-up and Checks Check All WiringCheck Control Settings Combustion Air AdjustmentInspect and Clean Burner Heat Exchanger / Burner AccessInspection and Cleaning Procedure Water Circulating Pump Pilot Flame Adjustment ProcedureClear Area Inspection of Heat Exchanger WaterwaysGas Train and Controls Review with ownerTroubleshooting Pilot or replace 90,000 270,000 Btu/hr Models DiagramsSchematic Diagram F1 Unit Wiring Diagram F1 UnitSchematic Diagram F9 Unit Wiring Diagram F9 Unit315,000 399,999 Btu/hr Models Diagrams Diagrams Page Revision a ECO #C06290 initial release CFA-I-S Rev a 09/10
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