Raypak 0090B 0135B installation instructions Operating Installation Instructions, For Your Safety

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Catalog No.: 2100.50P

Effective: 11-01-99

Replaces: 6-01-99

OPERATING AND

INSTALLATION

INSTRUCTIONS

Models

0030B, 0042B, 0066B, 0090B 0135B, 0180B

Type H

RESIDENTIAL BOILERS

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to the user's information manual provided with this boiler. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

FOR YOUR SAFETY

WHAT TO DO IF YOU SMELL GAS *Do not try to light any appliance.

*Do not touch any electrical switch; do not use any phone in your building. *Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

*If you cannot reach your gas supplier, call the fire department.

THIS MANUAL SHOULD BE MAINTAINED IN LEGIBLE CONDITION

ANDKEPTADJACENTTOTHEBOILERORKEPTINASAFEPLACE

FOR FUTURE REFERENCE.

®

P/N 240488

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Contents For Your Safety Operating Installation InstructionsContents Specifications and Dimensions General SpecificationsReceiving Equipment Code Requirements Installation ProceduresMounting Base Clearance RequirementsVenting Connections Model Sq. In. of Free Area 0030, 0042 100Fig.# Common VentsLocation Vent Damper InstallationD80D General Wiring Diagram Installing the Vent Damper in Horizontal & Vertical VentsMounting Flair Damper Vent DamperGAS Supply Connections GAS PRESSURE-SPECIFICATIONSWater Connections & System Piping Single Zone Piping Typical PipingZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Multiple Zones with CirculatorsFig.# Electrical WiringFig. # 2223e Wiring Diagram Standing Pilot 24 V 2 StageWiring Diagramintermittent Ignition Device IID Models 30, 42 Fig. #2358 Wiring Diagram Intermittent Ignition Device IIDWiring Diagram Single Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut Off Device General Location of Controls Servicing ProceduresControl BOX Component Locations Models 135 Sequence of Operation Intermittent Ignition Device IIDFilling the System START-UP ProceduresWhat to do if YOU Smell GAS Lighting the BoilerFor Automatic Ignition Models Honeywell Pilot Robertshaw PilotTo Turn OFF GAS to Boiler System Shut Down ProcedureFor Automatic Ignition Systems Safe Shutdown Tests Limit Action Inspection Procedures BurnersFlame Failure Main Burner FlameBurner Drawer Removal Raypak Tube Cleaning KITMain Burner and Orifice Removal Repair SectionCombustion Chamber Removal Heat Exchanger RE-ASSEMBLYImportant Notice Trouble Shooting GuidePiping ADJUSTMENTS/REPLACEMENTS of Components RAYPAK, INC Replacement Parts ListBypass valve supplied on sizes H-0135 and H-0180 only Page Venting