Raypak 0090B 0135B Receiving Equipment, General Specifications, Specifications and Dimensions

Page 3

1. RECEIVING EQUIPMENT

On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, it is suggested that a note be made on the Bill of Lading when signing for equipment. Remove the boiler from the carton and if it is damaged report the damage to the carrier immediately. Be sure that you receive the number of packages indicated on the Bill of Lading. Claims for shortages and damages must be filed with carrier by consignee.

Purchased parts are subject to replacement only under the manufacturer's warranty. Debits for defective replacement parts will not be accepted and defective parts will be replaced in kind only per our standard warranties.

When ordering parts, you must specify Model and Serial Number of boiler. When ordering under warranty conditions, you must also specify date of installation.

Raypak recommends that this manual be re- viewed thoroughly before installing your Raypak Boiler. If there are any questions which this manual does not answer, please contact your local Raypak representative.

2. GENERAL SPECIFICATIONS

The Raypak hydronic boilers are design certified by the American Gas Association, and tested under the requirements of the American National Standard, ANSI Z21.13. Each boiler has been constructed and pressure tested in accordance with the requirements of Section IV of the American Society of Mechanical Engineers Code, and factory fire tested.

The boilers are designed for indoor installation with

a built-in drafthood, and a built-in sub-base for combus-

tible flooring. Models are available with standing pilot,

or with intermittent ignition device (I.I.D.). The boilers

are equipped with the following components: water

circulation pump, pressure relief valve, temperature/

pressure gauge, adjustable high limit switch, drain

valve, fast response temperature sensor, 40 VA trans-

former, pump relay, vent thermal switch, flame roll-out

switch, and redundant combination gas valve for use

with either natural or propane gases. Two-staged gas

valve (50% firing on 1st stage) is standard on models

H-0090, H-0135 and H-0180.

Follow the installation instructions furnished with the vent damper package. The plug-in connector can also be used with power venters. Refer to the specific installation instructions supplied by the power vent manufacturer.

SPECIFICATIONS AND DIMENSIONS

 

 

 

 

 

 

 

 

 

PIPING

 

 

 

 

 

 

 

 

 

 

 

HEATING

 

NET

CONNECTIONS

 

 

 

 

K

 

INPUT

CAPACITY

I=B=R

WATER

GAS

 

 

 

 

 

 

 

 

VENT

MODEL

MBH

MBH

RATING

NPT.

NPT.

 

 

A

 

B

C

DIA.

H-0030

30

25

22

1"

 

 

1/2"

 

11"

 

5 3/4

5 1/2

4"

H-0042

42

35

30

1"

 

 

1/2"

 

11"

 

5 3/4

5 1/2

4"

H-0066

66

54

47

1"

 

 

1/2"

 

11"

 

5 3/4

5 3/4

5"

H-0090

90

74

64

1"

 

 

1/2"

 

11"

 

5 3/4

5 3/4

5"

H-0135

135

109

95

1 1/4"

 

1/2"

 

18"

 

6 1/4

6 1/4

6"

H-0180

180

148

129

1 1/4"

 

1/2"

 

18"

 

6 1/4

8.0

7"

 

 

 

 

 

 

B

 

 

 

 

 

AUTOMATIC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K

 

 

 

 

 

VENT DAMPER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(FIELD INSTALLED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INLET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31/8

 

 

 

 

 

 

117/8

 

 

 

 

 

OUTLET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

 

 

 

 

A

16 41/2

C

3/4 NPT PIPE TO DRAIN

The automatic ignition models and some standing

pilot models are provided with a plug-in connector that

is compatible with the Honeywell D80D vent damper.

331/4

THERMOSTAT CONN 31/4

(ELECTRICAL CONN ON OTHER SIDE)

18

Similar type vent dampers made by other manufactur-

ers, and design certified by a nationally-recognized

testing Agency, under the ANSI Z21.66 standards, may

also be used.

221/8

GAS

CONN

261/2

121/2

5

Fig. #8978.1

3

Image 3
Contents For Your Safety Operating Installation InstructionsContents General Specifications Specifications and DimensionsReceiving Equipment Clearance Requirements Installation ProceduresCode Requirements Mounting BaseVenting Connections Model Sq. In. of Free Area 0030, 0042 100Fig.# Common VentsLocation Vent Damper InstallationInstalling the Vent Damper in Horizontal & Vertical Vents D80D General Wiring DiagramMounting Flair Damper Vent DamperGAS PRESSURE-SPECIFICATIONS GAS Supply ConnectionsWater Connections & System Piping Single Zone Piping Typical PipingZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Multiple Zones with CirculatorsFig.# Electrical WiringFig. # 2223e Wiring Diagram Standing Pilot 24 V 2 StageWiring Diagramintermittent Ignition Device IID Models 30, 42 Fig. #2358 Wiring Diagram Intermittent Ignition Device IIDWiring Diagram Single Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut Off Device Sequence of Operation Intermittent Ignition Device IID Servicing ProceduresGeneral Location of Controls Control BOX Component Locations Models 135Filling the System START-UP ProceduresWhat to do if YOU Smell GAS Lighting the BoilerFor Automatic Ignition Models Honeywell Pilot Robertshaw PilotTo Turn OFF GAS to Boiler System Shut Down ProcedureFor Automatic Ignition Systems Main Burner Flame Inspection Procedures BurnersSafe Shutdown Tests Limit Action Flame FailureRepair Section Raypak Tube Cleaning KITBurner Drawer Removal Main Burner and Orifice RemovalCombustion Chamber Removal Heat Exchanger RE-ASSEMBLYImportant Notice Trouble Shooting GuidePiping ADJUSTMENTS/REPLACEMENTS of Components RAYPAK, INC Replacement Parts ListBypass valve supplied on sizes H-0135 and H-0180 only Page Venting