Raypak 0090B 0135B installation instructions Vent Damper, Flair Damper

Page 9

VENT DAMPER

NORMAL OPERATION SUMMARY

For safe, efficient operation, the vent damper and all flue product carrying areas of the appliance must be checked annually, with particular attention given to deterioration from corrosion or other sources.

Check vent damper operation as follows:

1. When the boiler is off, check that the vent damper position indicator points to the closed position, below.

DAMPER

 

 

 

 

 

 

 

 

 

 

 

DAMPER

 

 

 

 

 

 

 

POSITION

 

 

 

 

 

 

 

 

 

 

 

POSITION

 

 

 

 

 

 

 

INDICATOR

 

 

 

 

 

 

 

 

 

 

 

INDICATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DAMPER OPEN

DAMPER CLOSED

NOTE: To place vent damper in the open position to allow burner operation do the following:

Turn the power off, turn the damper blade to fully open position (arrow facing same direction as vent pipe). Turn power on.

Fig. # 8181.0

& CLOSED POSITIONS.

2.Turn the thermostat or controller up to call for heat and check that the vent damper indicator points to the open position, below.

3.Turn the thermostat or controller down again and check that the vent damper position indicator returns to the closed position.

THE VENT DAMPER MUST BE INSPECTED AT LEAST ONCE A YEAR BY A TRAINED, EXPERIENCED SERVICE TECHNICIAN. THE NAME OF THE PERSON WHO ORIGINALLY INSTALLED YOUR VENT DAMPER IS SHOWN ON THE INSTALLATION LABEL. DAMPER MUST BE IN OPEN POSITION WHEN BOILER MAIN BURNERS ARE OPERATING.

FLAIR DAMPER

SYSTEM SCHEMATIC

LEGEND

 

 

 

 

 

M - Damper motor

 

 

 

 

 

R - Relay

 

 

R

 

 

ES - End Switch

 

 

 

 

 

SS1 - N/C Safety switch

 

 

 

 

 

SS2 - N/O Safety switch

 

 

R2

SS2

ES

contacts

 

 

 

 

 

TR - Transformer 120/24V

 

 

 

 

 

HL - High limit

 

SC

 

 

 

GV - 24V gas Valve*

 

 

SS 1

TH - Thermostat, heating,

 

 

R1

 

 

low voltage

 

 

 

 

J - Jumper

 

 

 

JUMPER

 

 

 

* Note: Circuit shown with

 

 

M

 

 

 

 

 

 

damper in closed

 

 

 

 

 

 

1

2

3

4

position, no call

 

 

 

 

 

for heat.

 

GV

HL

 

 

 

 

 

 

TH

 

 

24 VAC

 

 

Fig. #9002

 

 

TR

 

 

 

 

 

 

 

 

120 VAC

 

 

 

L

60Hz

L

 

 

9

 

1

2

 

 

 

 

 

 

LADDER DIAGRAM

24

V

AC

 

TH

R

 

 

 

 

 

2

 

 

 

4

 

 

GV

 

 

SS

3

J

HL

 

1

ES

 

 

 

 

SS

R

 

 

2

2

SC

 

 

 

M

 

 

R 1

 

 

 

Fig. #9003

Image 9
Contents For Your Safety Operating Installation InstructionsContents General Specifications Specifications and DimensionsReceiving Equipment Code Requirements Installation ProceduresMounting Base Clearance RequirementsVenting Connections Model Sq. In. of Free Area 0030, 0042 100Fig.# Common VentsLocation Vent Damper InstallationInstalling the Vent Damper in Horizontal & Vertical Vents D80D General Wiring DiagramMounting Flair Damper Vent DamperGAS PRESSURE-SPECIFICATIONS GAS Supply ConnectionsWater Connections & System Piping Single Zone Piping Typical PipingZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Multiple Zones with CirculatorsFig.# Electrical WiringFig. # 2223e Wiring Diagram Standing Pilot 24 V 2 StageWiring Diagramintermittent Ignition Device IID Models 30, 42 Fig. #2358 Wiring Diagram Intermittent Ignition Device IIDWiring Diagram Single Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut Off Device General Location of Controls Servicing ProceduresControl BOX Component Locations Models 135 Sequence of Operation Intermittent Ignition Device IIDFilling the System START-UP ProceduresWhat to do if YOU Smell GAS Lighting the BoilerFor Automatic Ignition Models Honeywell Pilot Robertshaw PilotTo Turn OFF GAS to Boiler System Shut Down ProcedureFor Automatic Ignition Systems Safe Shutdown Tests Limit Action Inspection Procedures BurnersFlame Failure Main Burner FlameBurner Drawer Removal Raypak Tube Cleaning KITMain Burner and Orifice Removal Repair SectionCombustion Chamber Removal Heat Exchanger RE-ASSEMBLYImportant Notice Trouble Shooting GuidePiping ADJUSTMENTS/REPLACEMENTS of Components RAYPAK, INC Replacement Parts ListBypass valve supplied on sizes H-0135 and H-0180 only Page Venting