Raypak 0090B 0135B Model Sq. In. of Free Area 0030, 0042 100, Venting Connections

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2)When the boiler is installed in a confined space such as a utility room or closet (Models 0030,0042 and 0066 only), where all air is supplied from inside the building, the boiler room must be provided with two openings, each one having a minimum net free area, in square inches as follows:

Model

Sq. In. of Free Area

0030, 0042 & 0066

100

One opening shall be within 12 inches of the top, and the other opening within 12 inches of the floor. If additional gas appliances are installed in the same space, the total input of all gas appliances installed in the same space, must be considered in the calculation. Refer to Sec. 5.3.5 of the latest edition of the National Fuel Gas Code for additional requirements.

12"

12"

Fig. #8198.0

NOTE: If louvers, grills or screens are used on the openings, obtain the net free area from their supplier or manufacturer. If the design free area of a louver is not known nor available, it shall be assumed that wood louvers will have 20-25percent free area and metal louvers will have 60-75percent free area as shown in Sec. 5.3.5 National Fuel Gas Code.

3)If the boiler room is located against an outside wall and air openings can communicate directly with the outdoors, the two openings on the outside wall must each have a net free area, in square inches as follows:

Model

Sq. In. Of Free Area

0030 & 0042

12

0066

18

0090

24

0135

35

0180

45

Location of the openings is the same as in the previous case - that is, within 12 inches of the top, and within 12 inches of the bottom of the enclosure. If horizontal ducts are used, the area must be doubled and the duct area shall not be less than the area of the openings they connect, and in no case shall the small- est dimension be less than 3 inches.

VENTING CONNECTIONS

These boilers have built-in drafthoods. Vent piping the same size or larger than the draft hood outlet is recommended; however, when the total vent height (drafthood outlet to vent terminal) is at least ten (10) feet, the vent pipe size may be reduced by one size only as specified in Part 11, Note 2 and in Appendix G of the latest edition of the National Fuel Gas Code, ANSI Z

223.1.As much as possible avoid horizontal runs of vent pipe and too many elbows. If installation requires horizontal runs, the vent pipe must have a minimum of 1/4 inch per foot rise and should be supported at not less than five foot intervals. Maximum vent connector hori- zontal length shall be 1-1/2 feet (18 inches) for each inch of connector diameter as follows.

Boiler Size

Vent Connector

Max Horizontal

 

Diameter

Length - FT

30 & 42

4"

6

66 & 90

5"

7.5

135

6"

9

180

7"

10.5

Gas Vents supported only by the flashing and extending above the roof more than five feet should be securely guyed or braced to withstand snow and wind loads. We recommend use of insulated vent pipe spacer through the roofs and walls.

For protections against rain or blockage by snow, the vent pipe must terminate with a listed vent cap which complies with the local codes or, in the absence of such codes, to the latest edition of the National Fuel Gas Code, ANSI Z 223.1.

The discharge opening must be a minimum of two feet vertically from the roof surface and at least two (2) feet higher than any part of the building within ten (10) feet. Vent stack shall be at least five (5) feet in vertical height above the drafthood outlet. The vent cap location shall have a minimum clearance of four (4) feet horizon- tally from, and in no case above or below, unless a 4-foot horizontal distance is maintained, from electric meters, gas meters regulators and relief equipment.

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Contents For Your Safety Operating Installation InstructionsContents Receiving Equipment General SpecificationsSpecifications and Dimensions Code Requirements Installation ProceduresMounting Base Clearance RequirementsVenting Connections Model Sq. In. of Free Area 0030, 0042 100Fig.# Common VentsLocation Vent Damper InstallationMounting Installing the Vent Damper in Horizontal & Vertical VentsD80D General Wiring Diagram Flair Damper Vent DamperWater Connections & System Piping GAS PRESSURE-SPECIFICATIONSGAS Supply Connections Single Zone Piping Typical PipingZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Multiple Zones with CirculatorsFig.# Electrical WiringFig. # 2223e Wiring Diagram Standing Pilot 24 V 2 StageWiring Diagramintermittent Ignition Device IID Models 30, 42 Fig. #2358 Wiring Diagram Intermittent Ignition Device IIDWiring Diagram Single Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut Off Device General Location of Controls Servicing ProceduresControl BOX Component Locations Models 135 Sequence of Operation Intermittent Ignition Device IIDFilling the System START-UP ProceduresWhat to do if YOU Smell GAS Lighting the BoilerFor Automatic Ignition Models Honeywell Pilot Robertshaw PilotTo Turn OFF GAS to Boiler System Shut Down ProcedureFor Automatic Ignition Systems Safe Shutdown Tests Limit Action Inspection Procedures BurnersFlame Failure Main Burner FlameBurner Drawer Removal Raypak Tube Cleaning KITMain Burner and Orifice Removal Repair SectionCombustion Chamber Removal Heat Exchanger RE-ASSEMBLYImportant Notice Trouble Shooting GuidePiping ADJUSTMENTS/REPLACEMENTS of Components RAYPAK, INC Replacement Parts ListBypass valve supplied on sizes H-0135 and H-0180 only Page Venting