Raypak 0090B 0135B installation instructions Piping

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10)Defective ignition module or defective gas valve.

10)Before module goes into a lock-out, check voltage across MV and MV/ PV. If no 24V is present, replace module. If 24V is present, replace gas valve.

3)Pilot Outage.

1) Too low or too high gas pressures.

1)

Adjust inlet gas pressure as shown

(Standing pilot models)

 

 

 

on rating plate.

 

2)

Restricted pilot.

2)

Clean pilot orifice.

 

3) Weak thermocouple.

3)

Replace thermocouple.

 

 

 

4)Yellow lazy flame.

1) Too low gas pressure.

1) Adjust manifold pressure as shown

 

 

 

 

on rating plate.

 

2)

Restricted burner intake ports.

2)

Clean burners free of debris or in-

 

 

 

 

sects.

 

3)

Restricted gas line.

3)

Clean gas line or increase gas line

 

 

 

 

piping.

 

 

 

 

5)Sooting

1) Insufficient combustion air.

1)

Refer to installation instructions re

 

 

 

 

garding combustion air require-

 

 

 

 

ments.

 

2)

Improper venting.

2)

Refer to installations instructions.

 

3)

Severe yellow burner flames.

3)

See yellow flame section above.

 

 

 

 

 

 

 

 

 

 

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Contents Operating Installation Instructions For Your SafetyContents Receiving Equipment General SpecificationsSpecifications and Dimensions Installation Procedures Code RequirementsMounting Base Clearance RequirementsModel Sq. In. of Free Area 0030, 0042 100 Venting ConnectionsCommon Vents Fig.#Vent Damper Installation LocationMounting Installing the Vent Damper in Horizontal & Vertical VentsD80D General Wiring Diagram Vent Damper Flair DamperWater Connections & System Piping GAS PRESSURE-SPECIFICATIONSGAS Supply Connections Typical Piping Single Zone PipingZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Circulators Multiple Zones with Zone ValvesElectrical Wiring Fig.#Wiring Diagram Standing Pilot 24 V 2 Stage Fig. # 2223eWiring Diagramintermittent Ignition Device IID Models 30, 42 Wiring Diagram Intermittent Ignition Device IID Fig. #2358Wiring Diagram Single Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut Off Device Servicing Procedures General Location of ControlsControl BOX Component Locations Models 135 Sequence of Operation Intermittent Ignition Device IIDSTART-UP Procedures Filling the SystemLighting the Boiler What to do if YOU Smell GASHoneywell Pilot Robertshaw Pilot For Automatic Ignition ModelsSystem Shut Down Procedure To Turn OFF GAS to BoilerFor Automatic Ignition Systems Inspection Procedures Burners Safe Shutdown Tests Limit ActionFlame Failure Main Burner FlameRaypak Tube Cleaning KIT Burner Drawer RemovalMain Burner and Orifice Removal Repair SectionHeat Exchanger RE-ASSEMBLY Combustion Chamber RemovalTrouble Shooting Guide Important NoticePiping ADJUSTMENTS/REPLACEMENTS of Components Replacement Parts List RAYPAK, INCBypass valve supplied on sizes H-0135 and H-0180 only Page Venting