Raypak 0090B 0135B installation instructions Venting

Page 37

BOILERS MANUFACTURED AFTER AUGUST 11, 1994 WITH SERIAL #9408116901 OR LATER, HAVE IID IGNITION IN LIEU OF HSI IGNITION.

CALL OUT

DESCRIPTION

30B

42B

66B

90B

135B

180B

M

MISCELLANEOUS

 

 

 

 

 

 

1-M

PRV 30 PSI

501410

501410

501410

501410

501410

501410

2-M

Deliming Kit

052871F

052871F

052871F

052871F

052871F

052871F

3-M

T & P Gauge

600671

600671

600671

600671

600671

600671

4-M

Drain Valve

006536F

006536F

006536F

006536F

006536F

006536F

5-M

Pump Inline Taco

003968F

003968F

003968F

004251F

005097F

005097F

 

Pump Inline Grundfos

 

 

 

 

004714F

004714F

6-M

Pump Cartridge (Taco)

951116F

951116F

951116F

951116F

951166F

951166F

7-M

Wire/Harness Std.

003969F

003969F

003969F

003969F

004256F

004256F

 

Wire/Harness HSI Honeywell

003970F

003970F

003970F

003970F

004257F

004257F

 

Wire/Harness HSI Fenwal

003971F

003971F

003971F

003971F

004258F

004258F

 

Wire/Harness IID

005602F

005602F

005602F

005602F

005603F

005603F

P

PILOT

 

 

 

 

 

 

1-P

Pilot Nat. Std.

003972F

003972F

003972F

003972F

003972F

003972F

 

Pilot Pro. Std.

003973F

003973F

003973F

003973F

003973F

003973F

 

Pilot Nat. IID

005467F

005467F

005467F

005467F

005467F

005467F

 

Pilot Pro. IID

005468F

005468F

005468F

005468F

005468F

005468F

2-P

Pilot Orifice Nat. Std.

003974F

003974F

003974F

003974F

003974F

003974F

 

Pilot Orifice Pro Std.

003975F

003975F

003975F

003975F

003975F

003975F

 

Pilot Orifice Nat. IID

003903F

003903F

003903F

003903F

003903F

003903F

 

Pilot Orifice Pro. IID

004308F

004308F

004308F

004308F

004308F

004308F

3-P

Pilot Thermocouple

600003

600003

600003

600003

600003

600003

4-P

Hot Surface Ignitor HSI

003976F

003976F

003976F

003976F

003976F

003976F

5-P

Ignition Control HSI Honeywell

601005F

601005F

601005F

601005F

601005F

601005F

 

Ignition Control HSI Fenwal

601129F

601129F

601129F

601129F

601129F

601129F

 

Ignition Control IID Honeywell

004935F

004935F

004935F

004935F

004935F

004935F

6-P

Pilot Mtg. Bracket

306239

306239

306239

306239

306239

306239

8-P

Pilot Tube

400275

400275

400275

400275

400275

400275

8-P

High Tension Wire IID

002654B

002654B

002654B

002654B

002654B

002654B

R

REFRACTORY

 

 

 

 

 

 

1-R

Refractory Kit

003977F

003977F

003978F

003978F

004259F

004260F

S

SHEETMETAL

 

 

 

 

 

 

1-S

Jacket Top

003979F

003979F

003980F

003980F

004261F

004268F

2-S

Flue Collector

003981F

003981F

003982F

003982F

004262F

004263F

3-S

Access Panel

003983F

003983F

003983F

003983F

004264F

004264F

4-S

Control Panel Cover

003984F

003984F

003984F

003984F

004265F

004265F

V

VENTING

 

 

 

 

 

 

1-V

Drafthood

003985F

003985F

003986F

003986F

004266F

004267F

2-V

Vent Damper

004709

004709

004710

004710

004711

004712

 

 

 

 

 

 

 

 

 

GAS CONVERSION KITS **

30B

42B

66B

90B

135B

180B

 

HONEYWELL GAS VALVE

 

 

 

 

 

 

 

Standing Pilot Nat. to Pro.

004269F

004273F

004698F

004277F

 

 

 

Standing Pilot Pro. to Nat.

004270F

004274F

004699F

004278F

 

 

 

Hot Surface Ignition Nat. to Pro.

004271F

004275F

004700F

004279F

 

 

 

Hot Surface Ignition Pro. to Nat.

004272F

004276F

004701F

004280F

 

 

 

IID Nat. to Pro. Honeywell

005471F

005473F

005475F

005477F

 

 

 

IID Pro. to Nat. Honeywell

005472F

005274F

005476F

005478F

 

 

 

ROBERTSHAW GAS VALVE

 

 

 

 

 

 

 

Standing Pilot Nat. to Pro.

004289F

004293F

004702F

004297F

004281F

004285F

 

Standing Pilot Pro. to Nat.

004290F

004294F

004703F

004298F

004282F

004286F

 

Hot Surface Ignition Nat. to Pro.

004291F

004295F

004704F

004299F

004283F

004287F

 

Hot Surface Ignition Pro. to Nat.

004292F

004296F

004705F

004300F

004284F

004288F

 

IID Nat. to Pro. Robertshaw

005479F

005481F

005483F

005485F

005487F

005489F

 

IID Pro. to Nat. Robertshaw

005480F

005482F

005484F

005486F

005488F

005490F

**Gas Conversions are to be done only by a Qualified Agency.

IGNITION CONTROL CONVERSION KIT

Robertshaw HSI Control to Fenwal HSI Control

004678F

37

Image 37
Contents For Your Safety Operating Installation InstructionsContents Specifications and Dimensions General SpecificationsReceiving Equipment Code Requirements Installation ProceduresMounting Base Clearance RequirementsVenting Connections Model Sq. In. of Free Area 0030, 0042 100Fig.# Common VentsLocation Vent Damper InstallationD80D General Wiring Diagram Installing the Vent Damper in Horizontal & Vertical VentsMounting Flair Damper Vent DamperGAS Supply Connections GAS PRESSURE-SPECIFICATIONSWater Connections & System Piping Single Zone Piping Typical PipingZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Multiple Zones with CirculatorsFig.# Electrical WiringFig. # 2223e Wiring Diagram Standing Pilot 24 V 2 StageWiring Diagramintermittent Ignition Device IID Models 30, 42 Fig. #2358 Wiring Diagram Intermittent Ignition Device IIDWiring Diagram Single Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut Off Device General Location of Controls Servicing ProceduresControl BOX Component Locations Models 135 Sequence of Operation Intermittent Ignition Device IIDFilling the System START-UP ProceduresWhat to do if YOU Smell GAS Lighting the BoilerFor Automatic Ignition Models Honeywell Pilot Robertshaw PilotTo Turn OFF GAS to Boiler System Shut Down ProcedureFor Automatic Ignition Systems Safe Shutdown Tests Limit Action Inspection Procedures BurnersFlame Failure Main Burner FlameBurner Drawer Removal Raypak Tube Cleaning KITMain Burner and Orifice Removal Repair SectionCombustion Chamber Removal Heat Exchanger RE-ASSEMBLYImportant Notice Trouble Shooting GuidePiping ADJUSTMENTS/REPLACEMENTS of Components RAYPAK, INC Replacement Parts ListBypass valve supplied on sizes H-0135 and H-0180 only Page Venting