Raypak 0090B 0135B installation instructions To Turn OFF GAS to Boiler, System Shut Down Procedure

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FOR INTERMITTENT IGNITION (IID) WITH HONEY- WELL OR ROBERTSHAW GAS VALVE (For All Mod- els)

1.STOP! Read the safety information above.

2.Set the thermostat to the lowest setting.

3.Turn off all electric power to the appliance.

4.This boiler is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

GAS CONTROL

KNOB SHOWN

IN "ON"

POSITION

GAS INLET

Fig. #8201.0

HONEYWELL

(Models 30 - 90)

5.For Honeywell Valve: Turn gas control knob

clockwise to "Off".

For Robertshaw Valve: Push in and move gas control lever to "Off" position.

6.Wait 5 minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.

7.For Honeywell Valve: turn gas control counter-

clockwise to "On".

For Robertshaw Valve: Move gas control lever to "On" position.

GAS CONTROL

KNOB SHOWN

IN "OFF"

POSITION

GAS INLET

Fig. #8199.0

ROBERTSHAW

(All Models)

8.Turn on all electric power to the boiler.

9.Set thermostat to desired setting.

10.If the boiler will not operate, follow the instruction "To Turn Off Gas To Boiler" and call your service technician or gas supplier.

TO TURN OFF GAS TO BOILER

1.Set the thermostat at the lowest setting.

2.Turn off all the electric power to the boiler if service is to be performed.

3.For Honeywell Valve:

Turn gas control knob clockwise

 

 

to

 

"Off". Make sure knob rest against

 

 

 

stop.

 

For Robertshaw Valve:

 

Push in and move gas control lever to "Off"

 

position.

 

HONEYWELL PILOT

SYSTEM SHUT DOWN PROCEDURE

To prevent the potential freezing damage to the heating system, it is recommended that the following system shut down procedure be performed.

1.Set the room thermostat to "OFF" or the lowest setting.

2.Turn off all electric switches to the boiler.

3.Turn off all gas valves supplying gas to the boiler. Refer to operating instruction label on the boiler.

4.Shut off the water supply to the boiler piping system loop.

5.Open drain valve on the boiler to remove water from the boiler and the piping circuits.

Note: It may be necessary to open the purge valves and/ or manual air vents to facilitate complete drainage of water from the heating system.

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Contents Operating Installation Instructions For Your SafetyContents Receiving Equipment General SpecificationsSpecifications and Dimensions Mounting Base Installation ProceduresCode Requirements Clearance RequirementsModel Sq. In. of Free Area 0030, 0042 100 Venting ConnectionsCommon Vents Fig.#Vent Damper Installation LocationMounting Installing the Vent Damper in Horizontal & Vertical VentsD80D General Wiring Diagram Vent Damper Flair DamperWater Connections & System Piping GAS PRESSURE-SPECIFICATIONSGAS Supply Connections Typical Piping Single Zone PipingZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Circulators Multiple Zones with Zone ValvesElectrical Wiring Fig.#Wiring Diagram Standing Pilot 24 V 2 Stage Fig. # 2223eWiring Diagramintermittent Ignition Device IID Models 30, 42 Wiring Diagram Intermittent Ignition Device IID Fig. #2358Wiring Diagram Single Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut Off Device Control BOX Component Locations Models 135 Servicing ProceduresGeneral Location of Controls Sequence of Operation Intermittent Ignition Device IIDSTART-UP Procedures Filling the SystemLighting the Boiler What to do if YOU Smell GASHoneywell Pilot Robertshaw Pilot For Automatic Ignition ModelsSystem Shut Down Procedure To Turn OFF GAS to BoilerFor Automatic Ignition Systems Flame Failure Inspection Procedures BurnersSafe Shutdown Tests Limit Action Main Burner FlameMain Burner and Orifice Removal Raypak Tube Cleaning KITBurner Drawer Removal Repair SectionHeat Exchanger RE-ASSEMBLY Combustion Chamber RemovalTrouble Shooting Guide Important NoticePiping ADJUSTMENTS/REPLACEMENTS of Components Replacement Parts List RAYPAK, INCBypass valve supplied on sizes H-0135 and H-0180 only Page Venting