Raypak 0090B 0135B installation instructions Vent Damper Installation, Location

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At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remain- ing connected to the common venting system are not in operation.

(a)Seal any unused openings in the common venting system.

(b)Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition.

(c)Insofar as is practical, close all building doors and windows and all doors between the space in which the appliances remaining connected to the com- mon venting system are located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers.

(d)Place in operation the appliance being inspected. Follow the lighting instructions. Adjust thermostat

so appliance will operate continuously.

e)Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the

flame of a match or candle, or smoke from a cigarette, cigar or pipe to visually check spillage.

(f)After it has been determined that each appliance remaining connected to the common venting sys- tem properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas burning appliance to their previous conditions of use.

(g)Any improper operation of the common venting system should be corrected so the installation conforms with the latest edition of the National Fuel Gas Code, ANSI Z 223.1. When resizing any portion of the common venting system, the com- mon venting system should be resized to ap- proach the minimum size as determined using the appropriate tables in Part 11 and in Appendix G of the National Fuel Gas Code, ANSI Z 223.1 and CAN/CGA - B149.1 - M91.

VENT DAMPER INSTALLATION

LOCATION

The vent damper supplied with each boiler must be located in the vent so that it serves only the appliance for which it is intended.

If improperly installed, a hazardous condition, such as an explosion or carbon monoxide poison- ing, could result. Make certain that it is mounted in an accessible location at least 6 in. (152.4 mm) from any combustible material or the heat exchanger and that the position indicator is in a visible location.

The vent damper must be installed at the appli- ance draft hood, and without modification of the draft hood.

To connect the vent damper wiring to the boiler wiring, remove the jumper from the circuit plug. (See wiring diagram) Connect the damper circuit plug to the boiler circuit plug.

Fig. #8642

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Contents For Your Safety Operating Installation InstructionsContents Specifications and Dimensions General SpecificationsReceiving Equipment Clearance Requirements Installation ProceduresCode Requirements Mounting BaseVenting Connections Model Sq. In. of Free Area 0030, 0042 100Fig.# Common VentsLocation Vent Damper InstallationD80D General Wiring Diagram Installing the Vent Damper in Horizontal & Vertical VentsMounting Flair Damper Vent DamperGAS Supply Connections GAS PRESSURE-SPECIFICATIONSWater Connections & System Piping Single Zone Piping Typical PipingZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Zone Valves Multiple Zones with CirculatorsFig.# Electrical WiringFig. # 2223e Wiring Diagram Standing Pilot 24 V 2 StageWiring Diagramintermittent Ignition Device IID Models 30, 42 Fig. #2358 Wiring Diagram Intermittent Ignition Device IIDWiring Diagram Single Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut Off Device Sequence of Operation Intermittent Ignition Device IID Servicing ProceduresGeneral Location of Controls Control BOX Component Locations Models 135Filling the System START-UP ProceduresWhat to do if YOU Smell GAS Lighting the BoilerFor Automatic Ignition Models Honeywell Pilot Robertshaw PilotTo Turn OFF GAS to Boiler System Shut Down ProcedureFor Automatic Ignition Systems Main Burner Flame Inspection Procedures BurnersSafe Shutdown Tests Limit Action Flame FailureRepair Section Raypak Tube Cleaning KITBurner Drawer Removal Main Burner and Orifice RemovalCombustion Chamber Removal Heat Exchanger RE-ASSEMBLYImportant Notice Trouble Shooting GuidePiping ADJUSTMENTS/REPLACEMENTS of Components RAYPAK, INC Replacement Parts ListBypass valve supplied on sizes H-0135 and H-0180 only Page Venting