Raypak 0090B 0135B Installation Procedures, Code Requirements, Mounting Base

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3. INSTALLATION PROCEDURES

CODE REQUIREMENTS

Installation must be in accordance with local codes, or, in the absence of local codes, with the latest editions of the National Fuel Gas Code, ANSI Z223.1, and the National Electrical Code, ANSI/NFPA 70. In Canada installations must conform with the current CAN/CGA B149.1 or .2 and the Canadian Electrical Code Part 1 CSA C22.2 No.1. Where required by the authority having jurisdiction, the installation must con- form to American Society of Mechanical Engineers Safety Code for Controls and Safety Devices for Auto- matically Fired Boilers, No. CSD-1.

MOUNTING BASE

Boiler should be mounted on a level surface. Each boiler is designed with a built-in sub-base approved for mounting the boiler on combustible flooring. Boiler must NOT be installed on carpet flooring.

CARPET

Fig.# 8196.0p

NOTE: The boiler should be located in an area where water leakage will not result in damage to the area adjacent to the appliance or to the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be in- stalled under the appliance. The pan must not restrict air flow.

In addition, the boiler shall be installed such that the gas ignition system components are protected from water (dripping, spraying, rain, etc.) during appliance operation and service (circulator replacement, control replacement, etc.)

CLEARANCE REQUIREMENTS

1) Minimum Clearances From Combustible Materials

Model

Floor

Front

Back

Right

Left

Top

Flue

No.

 

 

 

 

 

 

Vent

 

 

 

 

 

 

 

 

0030

 

 

 

 

 

 

 

0042

Comb.

4"

6"

6"

6"

16"

6"

0066

 

 

 

 

 

 

 

0090

 

 

 

 

 

 

 

0135

Comb.

Alcove

6"

6"

6"

16"

6"

0180

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2)A front clearance of at least 24" is recommended for adequate service of burner-tray and controls.

3)Except for carpeted flooring, boilers are certified for installation on combustible floors.

4)For un-insulated hot water pipes, maintain a 2" clearance, or consult local authority having jurisdic- tion.

COMBUSTION/VENTILATION AIR

WARNING: Air supply to the boiler room must not be affected by mechanical exhaust vents located in other parts of the house, such as kitchen or bathroom fans, or attic blowers. Mechanical exhaust vents may create a negative pressure condition in the boiler room that can become a hazard of asphyxiation, explosion or fire.

CAUTION: Combustion air must not be contaminated by corrosive chemical fumes which can damage the boiler. Measures must be taken to prevent the entry of corrosive chemical fumes to the combustion and ven- tilation air supply. Such chemicals include, but are not limited to, chlorinated and/or fluorinated hydrocarbons such as found in refrigerants, aerosol propellants, dry- cleaning fluids, degreasers, and paint removers. Other harmful elements may come from bleaches, air fresh- eners, or mastics. Vapors from these types of products can form corrosive acid compounds when burned in a gas flame. The resulting acid condensate can damage or substantially reduce the life of the heater. It may be necessary to provide outside air directly to the heater in order to avoid this problem.

1)The boiler must be provided with adequate supply of air for proper combustion and ventilation in accor- dance with Sec. 5.3, of the latest edition of the National Fuel Gas Code, ANSI Z223.1, or appli- cable provisions of the local building codes.

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Contents Operating Installation Instructions For Your SafetyContents Specifications and Dimensions General SpecificationsReceiving Equipment Installation Procedures Code RequirementsMounting Base Clearance RequirementsModel Sq. In. of Free Area 0030, 0042 100 Venting ConnectionsCommon Vents Fig.#Vent Damper Installation LocationD80D General Wiring Diagram Installing the Vent Damper in Horizontal & Vertical VentsMounting Vent Damper Flair DamperGAS Supply Connections GAS PRESSURE-SPECIFICATIONSWater Connections & System Piping Typical Piping Single Zone PipingZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Circulators Multiple Zones with Zone ValvesElectrical Wiring Fig.#Wiring Diagram Standing Pilot 24 V 2 Stage Fig. # 2223eWiring Diagramintermittent Ignition Device IID Models 30, 42 Wiring Diagram Intermittent Ignition Device IID Fig. #2358Wiring Diagram Single Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut Off Device Servicing Procedures General Location of ControlsControl BOX Component Locations Models 135 Sequence of Operation Intermittent Ignition Device IIDSTART-UP Procedures Filling the SystemLighting the Boiler What to do if YOU Smell GASHoneywell Pilot Robertshaw Pilot For Automatic Ignition ModelsSystem Shut Down Procedure To Turn OFF GAS to BoilerFor Automatic Ignition Systems Inspection Procedures Burners Safe Shutdown Tests Limit ActionFlame Failure Main Burner FlameRaypak Tube Cleaning KIT Burner Drawer RemovalMain Burner and Orifice Removal Repair SectionHeat Exchanger RE-ASSEMBLY Combustion Chamber RemovalTrouble Shooting Guide Important NoticePiping ADJUSTMENTS/REPLACEMENTS of Components Replacement Parts List RAYPAK, INCBypass valve supplied on sizes H-0135 and H-0180 only Page Venting