Raypak 0090B 0135B installation instructions Contents

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Contents

31. RECEIVING EQUIPMENT

32. GENERAL SPECIFICATIONS AND DIMENSIONS

43. INSTALLATION PROCEDURES

4- Code Requirements

4- Mounting Base

4- Clearance Requirements

4- Combustion/Ventilation Air

5- Venting Connections

7- Vent Damper Installation

10

- Gas Supply Connections

10

- Water Connections & System Piping

14

- Electrical Wiring

22

4. SERVICING PROCECURES

22

- General Locations of Controls

22- Sequence of Operation

23- Start Up Procedures

28

- Safe Shutdown Test

28- Normal Inspection Procedures

29- Repair Section

31 5. TROUBLE SHOOTING GUIDE

33- Adjustments/Replacements of Components

346. REPLACEMENT PARTS LIST

These instructions are provided to assure the proper installation and operation of Raypak boilers. Should questions arise regarding the specifications, installa- tion, operation or servicing of these boilers, we suggest that the local Sales representative or the factory be consulted.

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Contents Operating Installation Instructions For Your SafetyContents Receiving Equipment General SpecificationsSpecifications and Dimensions Mounting Base Installation ProceduresCode Requirements Clearance RequirementsModel Sq. In. of Free Area 0030, 0042 100 Venting ConnectionsCommon Vents Fig.#Vent Damper Installation LocationMounting Installing the Vent Damper in Horizontal & Vertical VentsD80D General Wiring Diagram Vent Damper Flair DamperWater Connections & System Piping GAS PRESSURE-SPECIFICATIONSGAS Supply Connections Typical Piping Single Zone PipingZone Heating with Indirect Domestic HOT Water Supply Multiple Zones with Circulators Multiple Zones with Zone ValvesElectrical Wiring Fig.#Wiring Diagram Standing Pilot 24 V 2 Stage Fig. # 2223eWiring Diagramintermittent Ignition Device IID Models 30, 42 Wiring Diagram Intermittent Ignition Device IID Fig. #2358Wiring Diagram Single Zone Taco Valve Wiring Diagram System with 3 Zone Pumps Fig. #2223.2e Wiring Diagram Standing Pilot With Low Water Cut Off Device Control BOX Component Locations Models 135 Servicing ProceduresGeneral Location of Controls Sequence of Operation Intermittent Ignition Device IIDSTART-UP Procedures Filling the SystemLighting the Boiler What to do if YOU Smell GASHoneywell Pilot Robertshaw Pilot For Automatic Ignition ModelsSystem Shut Down Procedure To Turn OFF GAS to BoilerFor Automatic Ignition Systems Flame Failure Inspection Procedures BurnersSafe Shutdown Tests Limit Action Main Burner FlameMain Burner and Orifice Removal Raypak Tube Cleaning KITBurner Drawer Removal Repair SectionHeat Exchanger RE-ASSEMBLY Combustion Chamber RemovalTrouble Shooting Guide Important NoticePiping ADJUSTMENTS/REPLACEMENTS of Components Replacement Parts List RAYPAK, INCBypass valve supplied on sizes H-0135 and H-0180 only Page Venting