Pentair 4/160, 4/100 important safety instructions Motor Service

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Pump Strainer Basket Service (Continued)

10.Ensure that the lid o-ring is properly placed. Seat the clamp and lid then turnclockwise until thehandles are horizontal as shown.

11.Reconnect the communication cable to the pump if required.

12.Switch the power ON at the circuit breaker. Reset the pool time clock to the correct time.

WARNING — FILTER OPERATES UNDER HIGH PRESSURE. WHEN

ANY PART OF THE CIRCULATING SYSTEM (e.g., LOCK RING,

PUMP, FILTER, VALVES, ETC.) IS SERVICED, AIR CAN ENTER

THE SYSTEM AND BECOME PRESSURIZED. PRESSURIZED

AIR CAN CAUSE THE LID TO BLOW OFF WHICH CAN RESULT

IN SEVERE INJURY, DEATH, OR PROPERTY DAMAGE. TO AVOID THIS

POTENTIAL HAZARD, FOLLOW THESE INSTRUCTIONS.

13.Open the manual air relief valve on top of the filter.

14.Stand clear of the filter. Press the Start button on the pump.

15.Bleed air from the filter until a steady stream of water comes out.

16.Closethemanualairreliefvalve.

Motor Service

1.Protect from heat:

Shade the motor and controller from the sun.

Any enclosure must be well ventilated to prevent overheating. Particular attention should be paid to the motor fan cover and the cooling fins between the drive and the motor.

Provideamplecrossventilation.

2.Protect against dirt:

Protect from any foreign matter or splashing water.

Do not store (or spill) pool chemicals near the motor.

Avoid sweeping or stirring up dust near the motor while it is operating.

If a motor has been damaged by dirt it voids the motor warranty.

3.Protect against moisture:

Protect from splashing pool water.

Protect from the weather.

Protectfromlawnsprinklers.

If a motor has become wet - let it dry before operating. Do not allow the pump to operate if it has been flooded.

If a motor has been damaged by water it voids the motor warranty.

Note: DO NOT wrap motor and controller with plastic or other air tight materials. The motor and controller may be covered, but not wrapped in plastic, during a storm, for winter storage, etc., but never when operating, or expecting operation.

When replacing the motor, be certain that the motor support is correctly positioned to support the size of motor being installed.

IntelliFlo 4 Installation and User’s Guide

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Contents IntelliFlo 4/160 and 4/100 Customer Support Moorpark, California 8 A.M. to 5 P.MContents Important Safety Precautions Important NoticeImportant Safety Precautions General Installation Information General WarningsIntelliFlo 4 models IntelliFlo 4 Variable Speed PumpExternal Control IntelliFlo 4 Motor Assembly FeaturesIntelliFlo 4 Drive Assembly and Control Panel IntelliFlo 4 Operator Control Panel Controls and LEDsSetting the pump preset speed Adjusting the pump speedStarting the pump Resetting the pump to factory defaultsAssigning a pump address for remote control Stopping the pumpPriming the pump for the first time or after service Disconnect the communication cable from the pumpTop view External Control with IntelliComm Communication Center External ControlConnecting IntelliFlo 4 to an EasyTouch System EasyTouch to IntelliFlo 4 pin configuration IntelliFlo 4 Installation and User’s Guide Connecting IntelliFlo 4 to an IntelliTouch System Connecting IntelliFlo to IntelliTouch Pin Configuration for IntelliFlo 4 to IntelliTouchPump Strainer Basket Service Pump Strainer BasketMotor Service Priming the pump after service WinterizingBlank Location IntelliFlo 4 Kit ContentsInstalling the IntelliFlo PipingWiring the IntelliFlo Pump Disassembly Pump Reassembly/Seal Replacement Pump DisassemblyShaft Seal Replacement Drive Assembly Removal and Installation Illustrated Parts List Replacement PartsIntelliFlo Pump Dimensions IntelliFlo 4 Electrical SpecificationsIntelliflo Flow and Power vs Flow Pump Curve Blank Troubleshooting Alarm and warning LED sequenceGeneral IntelliFlo 4 Troubleshooting Problems Problem Possible Cause Corrective ActionProblems and Corrective Action ActiveIntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide Page 357269 Rev B