Pentair 4/160, 4/100 General Installation Information, General Warnings

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IMPORTANT SAFETY PRECAUTIONS (continued)

General Installation Information

WARNING — Pumps improperly sized or installed or used in applications other than for which the pump was intended can result in severe personal injury or death. These risks may include but not be limited to electric shock, fire, flooding, suction entrapment or severe injury or property damage caused by a structural failure of the pump or other system component.

WARNING — The pump can produce high levels of suction within the suction side of the plumbing system. These high levels of suction can pose a risk if a person comes

within the close proximity of the suction openings. A person can be seriously injured by this high level of vacuum or may become trapped and drown. It is absolutely critical that the suction plumbing be installed in accordance with the latest national and local codes for swimming pools.

These instructions contain information for a variety of pump models and therefore some instructions may not apply to a specific model. All models are intended for use in swimming pool applications. The pump will function correctly only if it is properly sized to the specific application and properly installed.

General Warnings

Never open the inside or the drive motor enclosure. There is a capacitor bank that holds a 230 VAC charge even when there is no power to the unit.

The IntelliFlo 4 pump is not submersible

The IntelliFlo 4 160 pump is capable of 174 GPM or 104 feet of head; use caution when installing and programming to limit pumps performance potential with old or questionable equipment

The IntelliFlo 4 100 pump is capable of 100 GPM or 85 feet of head; use caution when installing and programming to limit pumps performance potential with old or questionable equipment

Code requirements for the electrical connection differ from state to state. Install equipment in accordance with the National Electrical Code and all applicable local codes and ordinances.

Always Press the Stop button and disconnect the communication cable before performing maintenance

IntelliFlo 4 Installation and User’s Guide

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Contents IntelliFlo 4/160 and 4/100 Customer Support Moorpark, California 8 A.M. to 5 P.MContents Important Safety Precautions Important NoticeImportant Safety Precautions General Installation Information General WarningsIntelliFlo 4 Variable Speed Pump IntelliFlo 4 modelsExternal Control IntelliFlo 4 Motor Assembly FeaturesIntelliFlo 4 Drive Assembly and Control Panel IntelliFlo 4 Operator Control Panel Controls and LEDsSetting the pump preset speed Adjusting the pump speedStarting the pump Resetting the pump to factory defaultsAssigning a pump address for remote control Stopping the pumpPriming the pump for the first time or after service Disconnect the communication cable from the pumpTop view External Control with IntelliComm Communication Center External ControlConnecting IntelliFlo 4 to an EasyTouch System EasyTouch to IntelliFlo 4 pin configuration IntelliFlo 4 Installation and User’s Guide Connecting IntelliFlo 4 to an IntelliTouch System Connecting IntelliFlo to IntelliTouch Pin Configuration for IntelliFlo 4 to IntelliTouchPump Strainer Basket Service Pump Strainer BasketMotor Service Priming the pump after service WinterizingBlank Location IntelliFlo 4 Kit ContentsInstalling the IntelliFlo PipingWiring the IntelliFlo Pump Disassembly Pump Disassembly Pump Reassembly/Seal ReplacementShaft Seal Replacement Drive Assembly Removal and Installation Illustrated Parts List Replacement PartsIntelliFlo 4 Electrical Specifications IntelliFlo Pump DimensionsIntelliflo Flow and Power vs Flow Pump Curve Blank Troubleshooting Alarm and warning LED sequenceGeneral IntelliFlo 4 Troubleshooting Problems Problem Possible Cause Corrective ActionProblems and Corrective Action ActiveIntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide Page 357269 Rev B