Pentair 4/100 IntelliFlo 4 Kit Contents, Installing the IntelliFlo, Location, Piping, Check Valve

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Section 4

Installation and Removal

The following information describes how to install the IntelliFlo 4 pump.

Note: Before installing this product, read and follow all warning notices and instructions on page ii.

IntelliFlo 4 Kit Contents

IntelliFlo 4 160 (or IntelliFlo 4 100) pump

Installing the IntelliFlo 4

Only a qualified service person should install the IntelliFlo 4 pump.

Location

1.Install the pump as close to the pool or spa as possible. To reduce friction loss and improve efficiency, use short and direct suction and piping returns.

2.Install a minimum of five (5) feet from the inside wall of the pool and spa. Canadian installations require a minimum of three (3) meters from pool water.

3.Install the pump a minimum of two (2) feet from the heater outlet.

4.Do not install the pump more than (8) feet above the water level.

5.Install the pump in a sheltered well ventilated location protected from excessive moisture, (i.e., rain, sprinklers,etc.).

6.For hot tubs and spas, do not install within an outer enclosure or beneath the skirt of a hot tub or spa.

7.Install the pump with a rear clearance of at least 6 inches so that the motor can be removed easily for maintenanceandrepair.

Piping

For improved pool plumbing, it is recommended to use a larger pipe size. When installing the inlet and outlet fittings (male adaptors), use thread sealant. Do NOT use Teflon® tape.

Do not install 90° elbows directly into pump inlet or outlet.Avalve, elbow or tee installed in the suction line should be no closer to the front of the pump than five (5) times the suction line pipe diameter (i.e., two (2) inch pipe requires a ten (10) inch straight run in front of the suction inlet of the pump). This will help the pump prime faster and last longer.

Flooded suction systems should have gate valves installed on suction and discharge pipes for maintenance, however, the suction gate valve should be no closer than five (5) times the suction pipe diameter as described above.

Check Valve

Check valves must be used when the IntelliFlo 4 is used in parallel with other pumps. IntelliFlo pumps cannot be used in series with other pumps.

IntelliFlo 4 Installation and User’s Guide

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Contents IntelliFlo 4/160 and 4/100 Moorpark, California 8 A.M. to 5 P.M Customer SupportContents Important Notice Important Safety PrecautionsImportant Safety Precautions General Warnings General Installation InformationIntelliFlo 4 models IntelliFlo 4 Variable Speed PumpExternal Control Features IntelliFlo 4 Motor AssemblyIntelliFlo 4 Drive Assembly and Control Panel Controls and LEDs IntelliFlo 4 Operator Control PanelAdjusting the pump speed Setting the pump preset speedAssigning a pump address for remote control Resetting the pump to factory defaultsStarting the pump Stopping the pumpDisconnect the communication cable from the pump Priming the pump for the first time or after serviceTop view External Control External Control with IntelliComm Communication CenterConnecting IntelliFlo 4 to an EasyTouch System EasyTouch to IntelliFlo 4 pin configuration IntelliFlo 4 Installation and User’s Guide Connecting IntelliFlo 4 to an IntelliTouch System Pin Configuration for IntelliFlo 4 to IntelliTouch Connecting IntelliFlo to IntelliTouchPump Strainer Basket Pump Strainer Basket ServiceMotor Service Winterizing Priming the pump after serviceBlank Installing the IntelliFlo IntelliFlo 4 Kit ContentsLocation PipingWiring the IntelliFlo Pump Disassembly Pump Reassembly/Seal Replacement Pump DisassemblyShaft Seal Replacement Drive Assembly Removal and Installation Replacement Parts Illustrated Parts ListIntelliFlo Pump Dimensions IntelliFlo 4 Electrical SpecificationsIntelliflo Flow and Power vs Flow Pump Curve Blank Alarm and warning LED sequence TroubleshootingProblem Possible Cause Corrective Action General IntelliFlo 4 Troubleshooting ProblemsActive Problems and Corrective ActionIntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide Page 357269 Rev B