Pentair 4/100, 4/160 important safety instructions Important Safety Precautions

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IMPORTANT SAFETY PRECAUTIONS (continued)

WARNING — Water temperature in excess of 100° Fahrenheit may be hazardous to your health. Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature of 98.6° F. (37° C.). The symptoms of hyperthermia include: drowsiness, lethargy, dizziness, fainting, and an increase in the internal temperature of the body.

The effects of hyperthermia include: 1) Unawareness of impending danger. 2) Failure to perceive heat. 3) Failure to recognize the need to leave the spa. 4) Physical inability to exit the spa. 5) Fetal damage in pregnant women. 6) Unconsciousness resulting in danger of drowning.

WARNING The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas.

WARNING — To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.

WARNING — For units intended for use in other than single-family dwellings, a clearly labeled emergency switch shall be provided as part of the installation. The switch shall be readily accessible to the occupants and shall be installed at least 5 feet (1.52 m) away, adjacent to, and within sight of, the unit.

WARNING — When setting up pool water turnovers or flow rates the operator must consider local codes governing turnover as well as disinfectant feed ratios.

WARNING — Before servicing the system, switch the main power OFF and remove the communication cable from the pump.

CAUTION — Install the pump a minimum of five (5) feet from the inside wall of the pool and spa. Canadian installations require a minimum of three (3) meters from pool water.

CAUTION — A No. 8 AWG or larger conductor must be wired to the motor bonding lug.

CAUTION — This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity and has a maximum dimension of 18 feet (5.49m) and a maximum wall height of 42 inches (1.07m).

CAUTION — For hot tubs and spa pumps, do not install within an outer enclosure or beneath the skirt of a hot tub or spa unless so marked.

CAUTION — IntelliFlo is capable of generating systems pressures up to 50 psi. Installers must ensure that all system components are rated to withstand at least 50 psi. Over pressurizing the system can result in catastrophic component failure or property damage.

General Installation Information

All work must be performed by a licensed electrician, and must conform to all national, state, and local codes.

Install to provide drainage of compartment for electrical components.

IntelliFlo 4 Installation and User’s Guide

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Contents IntelliFlo 4/160 and 4/100 Moorpark, California 8 A.M. to 5 P.M Customer SupportContents Important Notice Important Safety PrecautionsImportant Safety Precautions General Warnings General Installation InformationExternal Control IntelliFlo 4 Variable Speed PumpIntelliFlo 4 models Features IntelliFlo 4 Motor AssemblyIntelliFlo 4 Drive Assembly and Control Panel Controls and LEDs IntelliFlo 4 Operator Control PanelAdjusting the pump speed Setting the pump preset speedAssigning a pump address for remote control Resetting the pump to factory defaultsStarting the pump Stopping the pumpDisconnect the communication cable from the pump Priming the pump for the first time or after serviceTop view External Control External Control with IntelliComm Communication CenterConnecting IntelliFlo 4 to an EasyTouch System EasyTouch to IntelliFlo 4 pin configuration IntelliFlo 4 Installation and User’s Guide Connecting IntelliFlo 4 to an IntelliTouch System Pin Configuration for IntelliFlo 4 to IntelliTouch Connecting IntelliFlo to IntelliTouchPump Strainer Basket Pump Strainer Basket ServiceMotor Service Winterizing Priming the pump after serviceBlank Installing the IntelliFlo IntelliFlo 4 Kit ContentsLocation PipingWiring the IntelliFlo Pump Disassembly Shaft Seal Replacement Pump DisassemblyPump Reassembly/Seal Replacement Drive Assembly Removal and Installation Replacement Parts Illustrated Parts ListIntelliflo Flow and Power vs Flow Pump Curve IntelliFlo 4 Electrical SpecificationsIntelliFlo Pump Dimensions Blank Alarm and warning LED sequence TroubleshootingProblem Possible Cause Corrective Action General IntelliFlo 4 Troubleshooting ProblemsActive Problems and Corrective ActionIntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide Page 357269 Rev B