Pentair 4/100, 4/160 important safety instructions Drive Assembly Removal and Installation

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Drive Assembly Removal and Installation

To remove the IntelliFlo 4 drive and control panel from the motor assembly:

1.Make sure all electrical breakers and switches are turned off before removing the drive.

2.Disconnect the RS-485 communication cable from the pump.

3.Open the control panel cover.

4.Remove the three Phillips head screws securing the drive to the motor assembly as shown.

CAUTION: TO AVOID ELECTRICAL HAZARD, DO NOT REMOVE THE FOUR TAMPER PROOF BITS FROM THE MOTOR ASSEMBLY

5.Lift up the drive assembly and remove it from the motor adapter located on top of the motor assembly.

Note: Be careful not to remove the gasket between the drive and motor, it is critical in keeping moisture out of the drive and motor. Replace the gasket if damaged. Do not reassemble with a damaged or missing gasket.

To install the IntelliFlo drive assembly onto the motor assembly:

1.Make sure all electrical breakers and switches are turned off before installing the drive.

2.Be sure that the gasket between the drive and motor is in place. It is critical in keeping moisture out of the drive and motor. Replace the gasket if damaged. Do not reassemble with a damaged or missing gasket.

3.Verify that the three (3) orange motor post caps are in position before placing the drive on the motor assembly.

4.Align the drive assembly with the motor adapter and seat the drive on the motor assembly.

5.Secure and tighten the drive assembly with the three Phillips head screws.

Phillips head screw

Phillips head screws

Do not remove

Adapter connector

these screws

 

Orange motor post caps (QTY. 3)

Gasket

IntelliFlo 4 Installation and User’s Guide

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Contents IntelliFlo 4/160 and 4/100 Moorpark, California 8 A.M. to 5 P.M Customer SupportContents Important Notice Important Safety PrecautionsImportant Safety Precautions General Warnings General Installation InformationExternal Control IntelliFlo 4 Variable Speed PumpIntelliFlo 4 models Features IntelliFlo 4 Motor AssemblyIntelliFlo 4 Drive Assembly and Control Panel Controls and LEDs IntelliFlo 4 Operator Control PanelAdjusting the pump speed Setting the pump preset speedAssigning a pump address for remote control Resetting the pump to factory defaultsStarting the pump Stopping the pumpDisconnect the communication cable from the pump Priming the pump for the first time or after serviceTop view External Control External Control with IntelliComm Communication CenterConnecting IntelliFlo 4 to an EasyTouch System EasyTouch to IntelliFlo 4 pin configuration IntelliFlo 4 Installation and User’s Guide Connecting IntelliFlo 4 to an IntelliTouch System Pin Configuration for IntelliFlo 4 to IntelliTouch Connecting IntelliFlo to IntelliTouchPump Strainer Basket Pump Strainer Basket ServiceMotor Service Winterizing Priming the pump after serviceBlank Installing the IntelliFlo IntelliFlo 4 Kit ContentsLocation PipingWiring the IntelliFlo Pump Disassembly Shaft Seal Replacement Pump DisassemblyPump Reassembly/Seal Replacement Drive Assembly Removal and Installation Replacement Parts Illustrated Parts ListIntelliflo Flow and Power vs Flow Pump Curve IntelliFlo 4 Electrical SpecificationsIntelliFlo Pump Dimensions Blank Alarm and warning LED sequence TroubleshootingProblem Possible Cause Corrective Action General IntelliFlo 4 Troubleshooting ProblemsActive Problems and Corrective ActionIntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide Page 357269 Rev B