Pentair 4/100, 4/160 important safety instructions IntelliFlo 4 Drive Assembly and Control Panel

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IntelliFlo 4 Drive Assembly and Control Panel

The IntelliFlo drive assembly consists of an operator control panel and the system electronics that drive the motor. The drive microprocessor controls the motor by changing the frequency of the current it receives together with changing the voltage to control the rotational speed.

Operator Control Panel, buttons and LEDs

¾” NPT male threaded PVC nipple

Three Wire Harness Red (hot), Red (hot), Green (Ground)

+/- 20% of 230 Volt

IntelliFlo 4 Drive Assembly

IntelliFlo 4 Motor Features

•Permanent Magnet Synchronous Motor (PMSM)

•High efficiency (3400 RPM 92% and 1000 RPM 90%)

•Superior speed control

•Operates at lower temperatures due to high efficiency

•Same technology as deployed in hybrid electric vehicles

•Designed to withstand outdoor environment

•Totally enclosed fan cooled

•Three-phase motor

•56 Square Flange

•Six-Pole

•Low noise

IntelliFlo 4 Installation and User’s Guide

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Contents IntelliFlo 4/160 and 4/100 Moorpark, California 8 A.M. to 5 P.M Customer SupportContents Important Notice Important Safety PrecautionsImportant Safety Precautions General Warnings General Installation InformationIntelliFlo 4 Variable Speed Pump IntelliFlo 4 modelsExternal Control Features IntelliFlo 4 Motor AssemblyIntelliFlo 4 Drive Assembly and Control Panel Controls and LEDs IntelliFlo 4 Operator Control PanelAdjusting the pump speed Setting the pump preset speedAssigning a pump address for remote control Resetting the pump to factory defaultsStarting the pump Stopping the pumpDisconnect the communication cable from the pump Priming the pump for the first time or after serviceTop view External Control External Control with IntelliComm Communication CenterConnecting IntelliFlo 4 to an EasyTouch System EasyTouch to IntelliFlo 4 pin configuration IntelliFlo 4 Installation and User’s Guide Connecting IntelliFlo 4 to an IntelliTouch System Pin Configuration for IntelliFlo 4 to IntelliTouch Connecting IntelliFlo to IntelliTouchPump Strainer Basket Pump Strainer Basket ServiceMotor Service Winterizing Priming the pump after serviceBlank Installing the IntelliFlo IntelliFlo 4 Kit ContentsLocation PipingWiring the IntelliFlo Pump Disassembly Pump Disassembly Pump Reassembly/Seal ReplacementShaft Seal Replacement Drive Assembly Removal and Installation Replacement Parts Illustrated Parts ListIntelliFlo 4 Electrical Specifications IntelliFlo Pump DimensionsIntelliflo Flow and Power vs Flow Pump Curve Blank Alarm and warning LED sequence TroubleshootingProblem Possible Cause Corrective Action General IntelliFlo 4 Troubleshooting ProblemsActive Problems and Corrective ActionIntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide IntelliFlo 4 Installation and User’s Guide Page 357269 Rev B