Ultimate Products UP-206 Superior or Economy Air-Powered Operators, Ultimate Air-Powered Operator

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Maintenance Guide For Air-Powered Operators and Illuminator Doors

Superior or Economy Air-Powered Operators

Operators with chains

1.At least once every three months, lubricate the chain with a thick, gel-type grease. Do not use spray lubricants.

2.Make sure that the chain is not loose. Tighten the chain using a turnbuckle if needed. Do not over-tighten.

3.Grease the top cap of the operator with a good-quality lithium grease.

4.Periodically check for leaking seals. Use soapy water to see if bubbles form where the rod enters the cylinder. If the seals are leaking, purchase a rebuild kit (AP1015) or a complete top cap (AP1005).

5.Check the needle valve in the bottom cap for residue build up.

6.Once a year: Replace the bottom cap breather vent (AP1060) and check ball (AP1065).

7.Drain the air compressor every day, or install a spitter or drain valve.

Ultimate Air-Powered Operator

Operators with belts

1.Tighten the belt once a year. Tighten by adjusting the turnbuckle. Do not over-tighten.

2.Make sure that the belt is aligned on the sprocket properly. This prevents wear.

3.At least once a year, apply lithium grease to the fitting on the top cap to lubricate the inside seals. More frequent greasing will extend the life of the seals.

4.Periodically check for leaking seals. Use soapy water to see if bubbles form where the rod enters the cylinder. If the seals are leaking, purchase a rebuild kit (AP1015) or a complete top cap (AP1005).

5.Check the needle valve in the bottom cap for residue build up.

6.Once a year: Replace bottom cap breather vent (AP1060) and check ball (AP1065).

7.Drain the air compressor every day, or install a spitter or drain valve.

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Contents  Supplies needed but not included with this kit Necessary toolsPart 1BELT Installation Installing Tensioner Kit Before installing the air cylinder, Installing Tensioner Kit As shown on From belt before installing belt onto Operator Hanging Operator Page Page Setting Open and Close Door Limits Completed Operator set up view Installation Chain Drive Part 2INSTALLING Chain Drive Step Installing Chain Speed Control Kit Sprocket Assembly Part No. SPK1000 Step Completed Chain Operator set up, see Part Installing Air Lines Part 6a U Series Part 6b S Series Door adjustments and fine tuning Fixing Door or Operator Problems Install Signal SendersTroubleshooting Fixing Control Problems Cable jumping solutions Automatic Oiler Adjustment Cable JumpingDoor cable is jumping Putting the cable back on the drum2624 Model DC Model DC Model DC Home of the Best Buy Guarantee Photo Amplifier Wiring Directions Limit Switch Wiring and Mounting Suggested Installation of Magnetic Loop Wiring Diagram Finder Timer to Control Box Operator with Belt Operator with Chain Ring AP1004 Check ball Dimensions Power SupplyControl Box ModelOperators Ultimate Air-Powered Operator Superior or Economy Air-Powered OperatorsOperators with chains Operators with beltsOperators without Oiler Cylinder OilingOperators with Automatic Oilers Cup Seals Items included in the kitTools and materials needed Needle Valve Piston Rod SealsBreather Vents and Check Ball Page Technical assistance and salespeople are available Monday