Quadra-Fire CASTILEI-MBK Castile Pellet Insert Surround & Trim Set, Econo Cont’d, Piece. Figure

Page 22

Castile Pellet Insert

R

 

 

 

 

 

 

 

 

 

 

 

 

G. Surround & Trim Set, Econo (Cont’d)

4. Assemble Cast Trim and attach to surround:

 

 

 

 

a) Place corresponding cast trim pieces (2 cast trim sides

 

 

View of "L" Bracket

 

and 1 cast trim header) underneath the surround set, also

 

 

installed

 

face down. Align the holes in the metal pieces with the 5

 

 

 

 

 

 

 

 

bosses on the top cast piece and 2 bosses on each side

 

 

 

 

piece. Figure. 22.1.

 

 

 

 

b) Attach the magnets to the magnet brackets with one

 

 

 

 

countersink screw each. Attach magnet and bracket to

 

 

 

 

the metal surround sides with magnet facing the front as

 

 

 

 

shown in Figure. 23.2 on page 23.

 

 

 

 

c) Place cast footers under metal sides aligning the top and

 

Figure 22.1

bottom holes.

Thumb

Screw

Bracket

Surround Set

attaches to top

and bottom of

insert sides.

Figure 22.2

H. Surround and Cast Trim Set

Included in Surround Kit: (2) side surrounds, left and right; (1) surround top; (1) fastener package.

Included in Cast Trim Kit: (2) cast trim legs, left and right; (1) cast trim header; (2) cast trim footers, left and right

Tools Needed: 4-6 inch long Philips head screwdriver, pliers and fl at head screwdriver.

1.Place the peel and stick round felt vibration insulation pads on the front side in each corner of the top metal piece and on the back side in each corner of the top cast piece. Figure 23.1 on page 23

2.Lay surround face down on a fl at protected surface to prevent scratching.

3.Using the Philips screwdriver attach the side surrounds to the top surround using 2 sheet metal screws provided with the kit on each side.

d)The 9 mounting clips are shipped in one long strip. Use your hands or pliers to break them apart.

e)Each clip has a clearance notch to allow room for the cast on the boss. Place the clips over the boss so that the notch is facing the outer edge of the surround. Figure 23.3 on page 23.

f)It is best to install all of the 1/4-20 screws only half way at fi rst to allow for adjustments. After adjustment tighten the 2 screws in each footer fi rst and then work your way around to the rest.

5.Remove the cast sides before attaching the surround and trim. Lift up the top to expose the thumb screws that secure the cast sides. Remove the thumb screw and top bracket and then remove the cast side. NOTE: The right cast side bracket has the hopper cut out switch attached. Remove the retainer from the right side and allow to hang down into the insert or disconnect the switch when remov- ing side.

6.Install the power cord in the surround.

7.If power enters the appliance on the right side: Using the pliers, attach cord restraint 12 inches from the female end of the cord and then press into the right side panel.

Figure 21.2 on page 21.

8.If power enters appliance on the left side: The cord will have to be routed through the back of the insert. When routing the power cord, keep cord lying fl at as possible, keeping the cord away from all exhaust surfaces and moving parts. After routing, install cord restraint and press into the left side panel.

9.Slide surround over the top of the insert into place. Sur- round attaches to bottom and top of insert sides with the supplies 1/4 inch screws.

10.Plug cord into inlet on junction box routing the wire as shown in Figure 21.3 on page 21.

11.Install plug into unused hole.

CAUTION

Do not pick up assembled appliance by corners.

It is too heavy and may damage the surrounds.

Pick up from center.

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January 19, 2011

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Contents Castile Pellet Insert Hot glass will cause burnsCastile Pellet Insert Welcome to the Quadra-Fire FamilyTable of Contents Mobile Home Approved Listing and Code ApprovalsAppliance Certification BTU & Efficiency Specifications Glass SpecificationsGetting Started Appliance LocationNegative Pressure Castile Pellet Insert Locating Your Appliance & ChimneyDraft Minimum Vacuum Requirements 095Vent Configurations Negative Pressure, Shut-Down and Electrical Power FailureCastile Pellet Insert Avoiding Smoke and Odors Outside AirTools And Supplies Needed Castile Pellet Insert Fire SafetyInspect Appliance & Components Pre-Burn Check List3Dimensions and Clearances Appliance DimensionsCastile Pellet Insert Clearance To Combustibles, UL and ULC Must be installed in a non-tapered enclosureShown with Rear Vent and Outside Air Castile Pellet Insert Floor Protection Masonry and Factory-Built FireplacesMinimum Opening for Masonry and Factory-Built Fireplaces Prefabricated Metal ChimneyUsing a saws-all, cut out the floor Altering the Factory-Built FireplaceChimney and Exhaust Connection Vent InformationVenting Termination Requirements HorizontalHori tal Run,RunftFT Castile Pellet Insert Pellet Venting ChartsMinimum Vent for One Elbow MinimumVertical Vent for Three Elbows5Venting Systems Full Reline With Horizontal Outside AirCastile Pellet Insert Full Reline With Vertical Outside Air Mobile Home Installation 6Mobile HomeLeveling System 7Appliance Set-UpOutside Air Kit Instructions Ance. Shown in Figures 18.1Castile Pellet Insert Door Handle Removal Adjustable Hearth SupportDoor Removal Ex the sides into a bowed position before installing 20.7Surround & Trim Set, Econo 21.4Piece. Figure Castile Pellet Insert Surround & Trim Set, Econo Cont’dSurround and Cast Trim Set Shown in Figure .2 onTwo Piece Log Set Installation Castile Pellet Insert Thermostat Installation Combustible/Non-Combustible Materials Operating InstructionsFuel Material and Fuel Storage Clear Space Castile Pellet Insert General Operating InformationBefore Your First Fire Thermostat Calls For HeatFeed Rate Adjustment Instructions Fire CharacteristicsCastile Pellet Insert Starting Your First Fire Frequently Asked Questions Castile Pellet Insert Ignition CyclesTurn down thermostat and let the appliance completely cool Page Symptom Possible Cause Corrective Action Types of Fuel Quick Reference Maintenance ChartMaintaining & Servicing Your Appliance FrequencySee .1 on Ash Removal from Firebox Cleaning Firepot with Cleaning Rod & Firepot Clean-Out ToolCleaning Ash Drawer Disposal of Ashes Frequency As neededCleaning the Glass Cleaning Heat Exchanger TubesCleaning Beneath Heat Exchanger Door Latch InspectionCleaning Convection Blower Requires No Lubrication Cleaning the HopperCleaning Exhaust Blower Requires No Lubrication Preparing Firebox for Non-Burn SeasonCastile Pellet Insert High Ash Fuel Maintenance Immediate Attention and Cleaning is RequiredCastile Pellet Insert Combustion Blower Replacement Convection Blower ReplacementCastile Pellet Insert Igniter Replacement Glass ReplacementRe-installing Baffle & Brick Set Castile Pellet Insert Baffle & Brick Set RemovalCastile Pellet Insert Re-installing Baffle & Brick Set Cont’d Reference Materials Component FunctionThermostat Vacuum SwitchWiring Schematic See .1 below Snap Disc #1 Convection Blower 110FCleaning Rods & Heat Exchanger Tubes Castile Pellet Insert Component LocationsPart number list on following pages Service PartsCastile Pellet Insert At Depot Stocked#28 Feed Assembly #23 Door AssemblyStocked at Depot Stocked #38 Firepot and Associted PartsOptional Accessories SP-CSTLI5134 Description Comments Part Number Fasteners Service And Maintenance Log Service And Maintenance Log Cont’d Homeowner’s Notes Limited Lifetime Warranty Warranty Conditions Contact Information