Quadra-Fire CASTILEI-MBK Masonry and Factory-Built Fireplaces, Prefabricated Metal Chimney

Page 11

R

C. Masonry and Factory-Built Fireplaces

Maximum Mantel Depth: 12 inches (305mm)

 

Face

Mantel

 

Trim

 

 

B

C

 

 

 

 

 

 

 

 

Side Wall

 

 

 

 

 

A

 

 

D

 

 

F

 

E

 

 

 

Figure 11.1

 

 

 

 

 

 

 

 

Inches

Millimeters

A

Insert side to combustible side wall

16

406

B

Insert top to mantel

 

 

12

305

C

Insert top to maximum. 2-1/4 inch

4-3/4

121

 

(57mm) face trim

 

 

 

 

D

Insert side to maximum. 2-1/4 inch

10

254

 

(57mm) face trim

 

 

 

 

D. Minimum Opening for Masonry and Factory-Built Fireplaces

B

C

A

 

 

D

Figure 11.2

 

Location

Inches

Millimeters

A

Rear Width

23-5/8

600

B

Depth

17

432

C

Height

21-1/4

540

D

Front Width

28-1/8

714

Castile Pellet Insert

E. Floor Protection

 

 

Inches

Millimeters

E

Floor protection hearth extension from

6

152

 

door opening

 

 

 

F

Floor protection to the side of door

6

152

 

opening

 

 

F. Prefabricated Metal Chimney

The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements:

•Must be minimum 6 inch (152mm) inside diameter of high temperature chimney listed to UL 103 HT (2100oF) or ULC-S628.

•Must use components required by the manufacturer for installation.

•Must maintain clearances required by the manufacturer for installation.

•Refer to manufacturers instructions for installation

•This insert is listed to UL 1482 Standard and is approved for installation into listed factory-built zero clearance fire- places listed to UL 127 conforming to the following speci- fi cations and instructions:

•The original factory-built zero clearance fi replace chim- ney cap must be re-installed after installing the approved chimney liner meeting type UL 103 HT requirements (2100°F) per UL 1777.

•If the chimney is not listed as meeting HT requirements, or if the factory built fi replace was tested prior to 1998, a full height listed chimney liner must be installed from the appliance fl ue collar to the chimney top.

•The liner must be securely attached to the insert flue collar and the chimney top.

•The air fl ow of the factory-built zero-clearance fi replace system must not be altered. The fl ue liner top support attachment must not reduce the air fl ow for the existing air-cooled chimney system.

•No dilution air is allowed to enter the chimney.

1.Secure the fi replace damper in the open position. If this cannot be accomplished, it will be necessary to remove the damper.

2.Seal damper area of chimney around chimney connector with a high temperature sealant or seal insert against the face of the fi replace.

3.Both methods must be removable and replaceable for cleaning and re-installation.

January 19, 2011

7022-122

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Contents Hot glass will cause burns Castile Pellet InsertWelcome to the Quadra-Fire Family Castile Pellet InsertTable of Contents Glass Specifications Listing and Code ApprovalsAppliance Certification BTU & Efficiency Specifications Mobile Home ApprovedAppliance Location Getting StartedMinimum Vacuum Requirements 095 Castile Pellet Insert Locating Your Appliance & ChimneyDraft Negative PressureOutside Air Negative Pressure, Shut-Down and Electrical Power FailureCastile Pellet Insert Avoiding Smoke and Odors Vent ConfigurationsPre-Burn Check List Castile Pellet Insert Fire SafetyInspect Appliance & Components Tools And Supplies NeededAppliance Dimensions 3Dimensions and ClearancesShown with Rear Vent and Outside Air Must be installed in a non-tapered enclosureCastile Pellet Insert Clearance To Combustibles, UL and ULC Prefabricated Metal Chimney Masonry and Factory-Built FireplacesMinimum Opening for Masonry and Factory-Built Fireplaces Castile Pellet Insert Floor ProtectionAltering the Factory-Built Fireplace Using a saws-all, cut out the floorVenting Termination Requirements Vent InformationChimney and Exhaust Connection MinimumVertical Vent for Three Elbows Castile Pellet Insert Pellet Venting ChartsMinimum Vent for One Elbow HorizontalHori tal Run,RunftFTFull Reline With Horizontal Outside Air 5Venting SystemsCastile Pellet Insert Full Reline With Vertical Outside Air 6Mobile Home Mobile Home InstallationAnce. Shown in Figures 18.1 7Appliance Set-UpOutside Air Kit Instructions Leveling SystemDoor Removal Adjustable Hearth SupportCastile Pellet Insert Door Handle Removal 20.7 Ex the sides into a bowed position before installing21.4 Surround & Trim Set, EconoShown in Figure .2 on Castile Pellet Insert Surround & Trim Set, Econo Cont’dSurround and Cast Trim Set Piece. FigureTwo Piece Log Set Installation Castile Pellet Insert Thermostat Installation Fuel Material and Fuel Storage Operating InstructionsCombustible/Non-Combustible Materials Thermostat Calls For Heat Castile Pellet Insert General Operating InformationBefore Your First Fire Clear SpaceCastile Pellet Insert Starting Your First Fire Fire CharacteristicsFeed Rate Adjustment Instructions Castile Pellet Insert Ignition Cycles Frequently Asked QuestionsTurn down thermostat and let the appliance completely cool Page Symptom Possible Cause Corrective Action Frequency Quick Reference Maintenance ChartMaintaining & Servicing Your Appliance Types of FuelDisposal of Ashes Frequency As needed Cleaning Firepot with Cleaning Rod & Firepot Clean-Out ToolCleaning Ash Drawer See .1 on Ash Removal from FireboxDoor Latch Inspection Cleaning Heat Exchanger TubesCleaning Beneath Heat Exchanger Cleaning the GlassPreparing Firebox for Non-Burn Season Cleaning the HopperCleaning Exhaust Blower Requires No Lubrication Cleaning Convection Blower Requires No LubricationImmediate Attention and Cleaning is Required Castile Pellet Insert High Ash Fuel MaintenanceConvection Blower Replacement Castile Pellet Insert Combustion Blower ReplacementGlass Replacement Castile Pellet Insert Igniter ReplacementCastile Pellet Insert Baffle & Brick Set Removal Re-installing Baffle & Brick SetCastile Pellet Insert Re-installing Baffle & Brick Set Cont’d Component Function Reference MaterialsSnap Disc #1 Convection Blower 110F Vacuum SwitchWiring Schematic See .1 below ThermostatCastile Pellet Insert Component Locations Cleaning Rods & Heat Exchanger TubesCastile Pellet Insert Service PartsPart number list on following pages Stocked At DepotStocked at Depot #23 Door Assembly#28 Feed Assembly #38 Firepot and Associted Parts StockedOptional Accessories SP-CSTLI5134 Description Comments Part Number Fasteners Service And Maintenance Log Service And Maintenance Log Cont’d Homeowner’s Notes Limited Lifetime Warranty Warranty Conditions Contact Information
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