Quadra-Fire CASTILEI-MBK owner manual Reference Materials, Component Function

Page 41

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Castile Pellet Insert

 

 

 

Reference Materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When describing the location of a component

 

 

 

Component Function

 

 

 

 

part it is always AS YOU FACE THE FRONT

 

 

 

 

 

 

 

OF THE APPLIANCE.

 

 

 

A.11

 

 

 

 

 

1.

Control Box

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a. The control box is located on lower right side of

shut off power to the appliance.

 

 

 

 

7.

 

Heat Exchangers

 

 

 

 

appliance, on top of the junction box.

 

 

 

 

 

The heat exchangers transfer heat from the exhaust system

 

 

b. There is a light located inside of the control box. The

 

 

into convection air. There are 2 clean out rods located under

 

 

internal light will turn green when the appliance has

 

 

reached a temperature of 200οF (93°C) in the fi repot.

the heat exchangers.

 

 

 

 

and will turn red when it reaches 600oF (315°C).

8.

 

Heat Output Switch

 

 

 

 

c. There is also an internal blue light located in the upper

The heat output switch is located on the lower right side of

 

 

left corner of the control box. When you plug in the

fi rebox, behind the front access door and above the reset

 

 

appliance the blue light will automatically start blinking

button. The function of the heat output switch is to regulate

 

 

4 blinks every 10 seconds for 60 seconds (depending

the burn rates; low, medium and high settings.

 

 

upon setting) and then will stop.

9.

 

Hopper Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE:

 

 

 

The hopper switch is located in the upper right hand corner,

 

 

Do NOT open the control box. This will void the

 

outside of the hopper. This switch is designed to shut down

 

 

warranty. If you need to plug in or remove the control

 

the feed motor whenever the hopper lid is opened.

 

 

box you must fi rst unplug the appliance.

 

10.

Igniter

 

 

 

 

 

 

 

 

 

The igniter is mounted on the base of the firepot. Combustion

 

2.

Convection Blower

 

 

 

 

 

air travels over the red hot igniter creating super heated air

 

The convection blower is mounted at the bottom rear of the

that ignites the pellets.

 

 

 

appliance. There are 2 impellers, one on each side of the

11. Junction Box And Wiring Harness

 

motor. The convection blower pushes air through the heat

 

The junction box is located on the lower right side of the

 

exchange system into the room.

 

 

 

 

 

appliance, behind the left front access door. The junction box

 

3.

Exhaust Blower

 

 

 

 

 

 

 

and wiring harness are replaced as one component.

 

The exhaust blower is mounted on the right side of the

12.

Power Supply

 

 

 

appliance behind the right side panel. The exhaust blower

 

 

 

The power outlet is located on the lower right side of the

 

is designed to pull the exhaust from the appliance and push

 

appliance on the front of the junction box. Check the wall

 

it out through the venting system.

 

 

 

 

 

receptacle for 120 volt, 60 Hz (standard current). Make sure

 

4.

Feed System

 

 

 

 

 

 

 

the outlet is grounded and has the correct polarity. A good

 

The feed system is located behind the fi rebox and can be

surge protector is recommended.

When operating with a

 

removed as an entire assembly.

The assembly includes

generator you need a least 600 watts of power, or with an

 

the feed motor, mounting bracket, bearing and feed spring

inverter at least 800 watts of power available for the appliance

 

(auger). The hollow feed spring (auger) pulls pellets up the

during the start cycle.

 

 

 

feed tube from the hopper area and drops them down the

13.

Red Call Light

 

 

 

feed chute into the fi repot at a set rate. The feed motor starts

 

 

 

The red call light is on the top of the junction box by the

 

and stops every 7 seconds.

 

 

 

 

 

fuse. The function of the red call light is to indicate that the

 

5.

Firepot

 

 

 

 

 

 

 

thermostat is calling for heat.

 

 

 

The fi repot is made of high quality ductile iron and has a

14.

Reset Button

 

 

 

cleaning pull-out rod. The floor of the firepot opens for

 

 

 

cleaning when you pull out the rod. Be sure that the floor

The reset button is located on the lower right side of fi rebox

 

returns to a completely closed position or your appliance

in behind the access door and below the heat output control

 

will not operate properly.

 

 

switch. The function of the switch is to momentarily open the

 

6.

Fuse

 

 

 

thermostat circuit, which restarts the system.

 

 

 

 

15.

Thermocouple

 

 

 

The fuse is located on the side of the junction box near the

 

 

 

red call light. The fuse will blow should a short occur and

The thermocouple is located on top of the firepot inside

 

 

 

 

 

 

 

the thermocouple cover (ceramic protection tube). The

 

 

 

 

 

 

 

thermocouple sends a millivolt signal to the control box

 

 

 

 

 

 

 

indicating the preset temperatures of the green and red lights

 

 

 

 

 

 

 

 

 

 

 

January 19, 2011

 

7022-122

Page 41

 

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Contents Hot glass will cause burns Castile Pellet InsertWelcome to the Quadra-Fire Family Castile Pellet InsertTable of Contents Appliance Certification BTU & Efficiency Specifications Listing and Code ApprovalsMobile Home Approved Glass SpecificationsAppliance Location Getting StartedDraft Castile Pellet Insert Locating Your Appliance & ChimneyNegative Pressure Minimum Vacuum Requirements 095Castile Pellet Insert Avoiding Smoke and Odors Negative Pressure, Shut-Down and Electrical Power FailureVent Configurations Outside AirInspect Appliance & Components Castile Pellet Insert Fire SafetyTools And Supplies Needed Pre-Burn Check ListAppliance Dimensions 3Dimensions and ClearancesShown with Rear Vent and Outside Air Must be installed in a non-tapered enclosureCastile Pellet Insert Clearance To Combustibles, UL and ULC Minimum Opening for Masonry and Factory-Built Fireplaces Masonry and Factory-Built FireplacesCastile Pellet Insert Floor Protection Prefabricated Metal ChimneyAltering the Factory-Built Fireplace Using a saws-all, cut out the floorVenting Termination Requirements Vent InformationChimney and Exhaust Connection Minimum Vent for One Elbow Castile Pellet Insert Pellet Venting ChartsHorizontalHori tal Run,RunftFT MinimumVertical Vent for Three ElbowsFull Reline With Horizontal Outside Air 5Venting SystemsCastile Pellet Insert Full Reline With Vertical Outside Air 6Mobile Home Mobile Home InstallationOutside Air Kit Instructions 7Appliance Set-UpLeveling System Ance. Shown in Figures 18.1Door Removal Adjustable Hearth SupportCastile Pellet Insert Door Handle Removal 20.7 Ex the sides into a bowed position before installing21.4 Surround & Trim Set, EconoSurround and Cast Trim Set Castile Pellet Insert Surround & Trim Set, Econo Cont’dPiece. Figure Shown in Figure .2 onTwo Piece Log Set Installation Castile Pellet Insert Thermostat Installation Fuel Material and Fuel Storage Operating InstructionsCombustible/Non-Combustible Materials Before Your First Fire Castile Pellet Insert General Operating InformationClear Space Thermostat Calls For HeatCastile Pellet Insert Starting Your First Fire Fire CharacteristicsFeed Rate Adjustment Instructions Castile Pellet Insert Ignition Cycles Frequently Asked QuestionsTurn down thermostat and let the appliance completely cool Page Symptom Possible Cause Corrective Action Maintaining & Servicing Your Appliance Quick Reference Maintenance ChartTypes of Fuel FrequencyCleaning Ash Drawer Cleaning Firepot with Cleaning Rod & Firepot Clean-Out ToolSee .1 on Ash Removal from Firebox Disposal of Ashes Frequency As neededCleaning Beneath Heat Exchanger Cleaning Heat Exchanger TubesCleaning the Glass Door Latch InspectionCleaning Exhaust Blower Requires No Lubrication Cleaning the HopperCleaning Convection Blower Requires No Lubrication Preparing Firebox for Non-Burn SeasonImmediate Attention and Cleaning is Required Castile Pellet Insert High Ash Fuel MaintenanceConvection Blower Replacement Castile Pellet Insert Combustion Blower ReplacementGlass Replacement Castile Pellet Insert Igniter ReplacementCastile Pellet Insert Baffle & Brick Set Removal Re-installing Baffle & Brick SetCastile Pellet Insert Re-installing Baffle & Brick Set Cont’d Component Function Reference MaterialsWiring Schematic See .1 below Vacuum SwitchThermostat Snap Disc #1 Convection Blower 110FCastile Pellet Insert Component Locations Cleaning Rods & Heat Exchanger TubesCastile Pellet Insert Service PartsPart number list on following pages Stocked At DepotStocked at Depot #23 Door Assembly#28 Feed Assembly #38 Firepot and Associted Parts StockedOptional Accessories SP-CSTLI5134 Description Comments Part Number Fasteners Service And Maintenance Log Service And Maintenance Log Cont’d Homeowner’s Notes Limited Lifetime Warranty Warranty Conditions Contact Information
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