R
Castile Pellet Insert
Safety Alert Key:
•DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
•WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
•CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
•NOTICE: Indicates practices which may cause damage to the fi replace or to property.
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. | Appliance Certifi cations | 4 |
B. | Mobile Home Approved | 4 |
C. | Glass Specifi cations | 4 |
D. | Electrical Rating | 4 |
E. | BTU & Effi ciency Specifi cations | 4 |
Section 2: Getting Started |
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A. | Design, Installation & Location |
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| Considerations | 5 |
B. | Locating Your Appliance & Chimney .. | 6 |
C. | Draft | 6 |
D. | Negative Pressure | 6 |
E. | Avoiding Smoke & Odors | 7 |
F. | Fire Safety | 8 |
G. | Tools & Supplies Needed | 8 |
H. | Inspect Appliance, Components |
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| and | 8 |
Section 3: Dimensions & Clearances |
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A. | Appliance Dimensions | 9 |
B. | Clearances to Combustibles |
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| As A | 10 |
C. | Clearances to Combustibles, |
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| Masonry & Zero Clearance | 11 |
D. Minimum Opening for Masonry and |
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| 11 | |
E. | Floor Protection | 11 |
F. | Prefabricated Metal Chimney | 11 |
G. Removing Floor of Factory Built |
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| Fireplace | 12 |
H. | Altering | 12 |
Section 4: Vent Information |
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A. | Chimney & Exhaust Connections | 13 |
B. | Venting Termination Requirements .... | 13 |
C. | Pellet Venting Chart | 14 |
Section 5: Venting Systems |
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A. Full Reline with Outside | ||
B. Full Reline with Outside | 16 | |
Section 6: Mobile Home | 17 |
Section 7: Appliance |
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A. | Leveling System | 18 |
B. | Outside Air Kit | 18 |
C. | Door Handle Removal | 19 |
D. | Door Removal | 19 |
E. | Adjustable Hearth Support | 19 |
F. | Hearth Support, Standard Surround ... | |
G. | Surround & Trim Set, Econo | 21 |
H. | Surround Cast Trim Set | 22 |
I. | Log Set Placement | 22 |
J. | Thermostat Installation | 24 |
Section 8: | Operating Instructions |
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A. | Combustible & | 25 |
B. | Fuel Material & Fuel Storage | 25 |
C. | General Operation Information | 26 |
D. Before Your First Fire | 26 | |
E. | Clear Space | 26 |
F. Starting Your First Fire | 27 | |
G. | Fire Characteristics | 27 |
H. | Feed Rate Adjustment | 27 |
I. | Ignition Cycles | 28 |
J. | Frequently Asked Questions | 28 |
Section 9: Troubleshooting | ||
Section 10: Maintaining & Servicing Appliance | ||
A. | Proper Shutdown Procedures | 32 |
B. | Quick Reference Maintenance Chart.. | 32 |
C. | General Maintenance & Cleaning | |
D. | High Ash Content Maintenance | 36 |
E. | Combustion Blower Replacement | 37 |
F. | Convection Blower Replacement | 37 |
G. | Igniter Replacement | 38 |
H. | Glass Replacement | 38 |
I. | Baffl e & Brick Removal | |
Section 12: Reference Material |
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A. | Component Functions | |
B. | Component Locations | 43 |
C. | Exploded Drawings | 44 |
D. | Service Parts & Accessories | |
E. | Maintenance & Service Log | |
F. | Homeowner’s Notes | 53 |
G. | Warranty Policy | |
H. | Contact Information | 56 |
January 19, 2011 | Page 3 |