Quadra-Fire CASTILEI-MBK owner manual Table of Contents

Page 3

R

Castile Pellet Insert

Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Indicates practices which may cause damage to the fi replace or to property.

TABLE OF CONTENTS

Section 1: Listing and Code Approvals

A.

Appliance Certifi cations

4

B.

Mobile Home Approved

4

C.

Glass Specifi cations

4

D.

Electrical Rating

4

E.

BTU & Effi ciency Specifi cations

4

Section 2: Getting Started

 

A.

Design, Installation & Location

 

 

Considerations

5

B.

Locating Your Appliance & Chimney ..

6

C.

Draft

6

D.

Negative Pressure

6

E.

Avoiding Smoke & Odors

7

F.

Fire Safety

8

G.

Tools & Supplies Needed

8

H.

Inspect Appliance, Components

 

 

and Pre-Burn List

8

Section 3: Dimensions & Clearances

 

A.

Appliance Dimensions

9

B.

Clearances to Combustibles

 

 

As A Built-In, UL and ULC

10

C.

Clearances to Combustibles,

 

 

Masonry & Zero Clearance

11

D. Minimum Opening for Masonry and

 

 

Factory-Built Fireplace

11

E.

Floor Protection

11

F.

Prefabricated Metal Chimney

11

G. Removing Floor of Factory Built

 

 

Fireplace

12

H.

Altering Factory-Built Fireplace

12

Section 4: Vent Information

 

A.

Chimney & Exhaust Connections

13

B.

Venting Termination Requirements ....

13

C.

Pellet Venting Chart

14

Section 5: Venting Systems

 

A. Full Reline with Outside Air-Horizontal 15

B. Full Reline with Outside Air-Vertical....

16

Section 6: Mobile Home

17

Section 7: Appliance Set-Up

 

A.

Leveling System

18

B.

Outside Air Kit

18

C.

Door Handle Removal

19

D.

Door Removal

19

E.

Adjustable Hearth Support

19

F.

Hearth Support, Standard Surround ...

20-21

G.

Surround & Trim Set, Econo

21

H.

Surround Cast Trim Set

22

I.

Log Set Placement

22

J.

Thermostat Installation

24

Section 8:

Operating Instructions

 

A.

Combustible & Non-Combustible

25

B.

Fuel Material & Fuel Storage

25

C.

General Operation Information

26

D. Before Your First Fire

26

E.

Clear Space

26

F. Starting Your First Fire

27

G.

Fire Characteristics

27

H.

Feed Rate Adjustment

27

I.

Ignition Cycles

28

J.

Frequently Asked Questions

28

Section 9: Troubleshooting

29-31

Section 10: Maintaining & Servicing Appliance

A.

Proper Shutdown Procedures

32

B.

Quick Reference Maintenance Chart..

32

C.

General Maintenance & Cleaning

32-35

D.

High Ash Content Maintenance

36

E.

Combustion Blower Replacement

37

F.

Convection Blower Replacement

37

G.

Igniter Replacement

38

H.

Glass Replacement

38

I.

Baffl e & Brick Removal

39-40

Section 12: Reference Material

 

A.

Component Functions

40-42

B.

Component Locations

43

C.

Exploded Drawings

44

D.

Service Parts & Accessories

45-50

E.

Maintenance & Service Log

51-52

F.

Homeowner’s Notes

53

G.

Warranty Policy

54-55

H.

Contact Information

56

January 19, 2011

7022-122

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Contents Hot glass will cause burns Castile Pellet InsertWelcome to the Quadra-Fire Family Castile Pellet InsertTable of Contents Glass Specifications Listing and Code ApprovalsAppliance Certification BTU & Efficiency Specifications Mobile Home ApprovedAppliance Location Getting StartedMinimum Vacuum Requirements 095 Castile Pellet Insert Locating Your Appliance & ChimneyDraft Negative PressureOutside Air Negative Pressure, Shut-Down and Electrical Power FailureCastile Pellet Insert Avoiding Smoke and Odors Vent ConfigurationsPre-Burn Check List Castile Pellet Insert Fire SafetyInspect Appliance & Components Tools And Supplies NeededAppliance Dimensions 3Dimensions and ClearancesMust be installed in a non-tapered enclosure Castile Pellet Insert Clearance To Combustibles, UL and ULCShown with Rear Vent and Outside Air Prefabricated Metal Chimney Masonry and Factory-Built FireplacesMinimum Opening for Masonry and Factory-Built Fireplaces Castile Pellet Insert Floor ProtectionAltering the Factory-Built Fireplace Using a saws-all, cut out the floorVent Information Chimney and Exhaust ConnectionVenting Termination Requirements MinimumVertical Vent for Three Elbows Castile Pellet Insert Pellet Venting ChartsMinimum Vent for One Elbow HorizontalHori tal Run,RunftFTFull Reline With Horizontal Outside Air 5Venting SystemsCastile Pellet Insert Full Reline With Vertical Outside Air 6Mobile Home Mobile Home InstallationAnce. Shown in Figures 18.1 7Appliance Set-UpOutside Air Kit Instructions Leveling SystemAdjustable Hearth Support Castile Pellet Insert Door Handle RemovalDoor Removal 20.7 Ex the sides into a bowed position before installing21.4 Surround & Trim Set, EconoShown in Figure .2 on Castile Pellet Insert Surround & Trim Set, Econo Cont’dSurround and Cast Trim Set Piece. FigureTwo Piece Log Set Installation Castile Pellet Insert Thermostat Installation Operating Instructions Combustible/Non-Combustible MaterialsFuel Material and Fuel Storage Thermostat Calls For Heat Castile Pellet Insert General Operating InformationBefore Your First Fire Clear SpaceFire Characteristics Feed Rate Adjustment InstructionsCastile Pellet Insert Starting Your First Fire Castile Pellet Insert Ignition Cycles Frequently Asked QuestionsTurn down thermostat and let the appliance completely cool Page Symptom Possible Cause Corrective Action Frequency Quick Reference Maintenance ChartMaintaining & Servicing Your Appliance Types of FuelDisposal of Ashes Frequency As needed Cleaning Firepot with Cleaning Rod & Firepot Clean-Out ToolCleaning Ash Drawer See .1 on Ash Removal from FireboxDoor Latch Inspection Cleaning Heat Exchanger TubesCleaning Beneath Heat Exchanger Cleaning the GlassPreparing Firebox for Non-Burn Season Cleaning the HopperCleaning Exhaust Blower Requires No Lubrication Cleaning Convection Blower Requires No LubricationImmediate Attention and Cleaning is Required Castile Pellet Insert High Ash Fuel MaintenanceConvection Blower Replacement Castile Pellet Insert Combustion Blower ReplacementGlass Replacement Castile Pellet Insert Igniter ReplacementCastile Pellet Insert Baffle & Brick Set Removal Re-installing Baffle & Brick SetCastile Pellet Insert Re-installing Baffle & Brick Set Cont’d Component Function Reference MaterialsSnap Disc #1 Convection Blower 110F Vacuum SwitchWiring Schematic See .1 below ThermostatCastile Pellet Insert Component Locations Cleaning Rods & Heat Exchanger TubesService Parts Part number list on following pagesCastile Pellet Insert Stocked At Depot#23 Door Assembly #28 Feed AssemblyStocked at Depot #38 Firepot and Associted Parts StockedOptional Accessories SP-CSTLI5134 Description Comments Part Number Fasteners Service And Maintenance Log Service And Maintenance Log Cont’d Homeowner’s Notes Limited Lifetime Warranty Warranty Conditions Contact Information