Quadra-Fire CASTILEI-MBK owner manual Symptom Possible Cause Corrective Action

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			Castile Pellet Insert


	Symptom	Possible Cause	Corrective Action
	Convection blower fails to	#1 snap disc defective.	Replace snap disc.
	start.	Blower not plugged in.	Check that blower is plugged into wire har-
		Blower not plugged in.	Check that blower is plugged into wire har-
			ness.
		Blower is defective.	Replace blower.
		Control box is defective.	Replace control box.
	Exhaust blower fails to	Blower not plugged in.	Check that blower is plugged into wire har-
	start or does not shut off.		ness.
		Blower is clogged with ash.	Clean exhaust system.
		Blower is defective.	Replace blower.
		Control box is defective.	Replace control box.
	Large, lazy ﬂ ame, orange	Dirty appliance.	Clean appliance, including ﬁ repot, heat
	color. Black ash on glass.	Poor fuel quality, high ash content.	exchangers and venting system. Remove
			stainless steel bafﬂ e from ﬁ rebox to clean
			ash from on top of bafﬂ e. Clean behind rear
			brick panels. Change fuel brand to pre-
			mium.
		Firepot clean-out plate not completely	Check that ﬁ repot clean-out plate is fully
		closed.	closed.
		Excessive amount of fuel.	Reduce feed rate using feed rate adjustment
			control rod located inside hopper.
	Nuisance shutdowns.	Low ﬂame.	Increase feed by opening feed rate adjust-
			ment control rod located inside hopper.
		Sawdust buildup in hopper.	Clean hopper, see page 35.
		Feed motor is reversing.	Check for good connections between feed
			motor and wire harness.
		Defective thermocouple.	Replace thermocouple.
		Defective control box	Replace control box.
		Firepot more than 1/2 full	See page 36 for detailed instructions for
			“High Ash Fuel Content Maintenance”
	Appliance calls for heat.	Thermocouple is defective or not properly	Check connections on thermocouple or
	Call light illuminates.	plugged in.	replace if defective.
	Exhaust blower starts.		A ﬂ ashing yellow light on the control box
	No feed or igniter.		indicates a problem with the thermocouple.
		Defective control box	Replace control box.
	Hopper lid not closed all	Switch or magnet is out of adjustment	Close the lid. If that doesn’t work, adjust or
	the way	(auger will not function)	replace the switch or magnet

January 19, 2011

7022-122

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Contents Hot glass will cause burns Castile Pellet InsertWelcome to the Quadra-Fire Family Castile Pellet InsertTable of Contents Glass Speciﬁcations Listing and Code ApprovalsAppliance Certiﬁcation BTU & Efﬁciency Speciﬁcations Mobile Home ApprovedAppliance Location Getting StartedMinimum Vacuum Requirements 095 Castile Pellet Insert Locating Your Appliance & ChimneyDraft Negative PressureOutside Air Negative Pressure, Shut-Down and Electrical Power FailureCastile Pellet Insert Avoiding Smoke and Odors Vent ConﬁgurationsPre-Burn Check List Castile Pellet Insert Fire SafetyInspect Appliance & Components Tools And Supplies NeededAppliance Dimensions 3Dimensions and ClearancesCastile Pellet Insert Clearance To Combustibles, UL and ULC Must be installed in a non-tapered enclosureShown with Rear Vent and Outside Air Prefabricated Metal Chimney Masonry and Factory-Built FireplacesMinimum Opening for Masonry and Factory-Built Fireplaces Castile Pellet Insert Floor ProtectionAltering the Factory-Built Fireplace Using a saws-all, cut out the ﬂoorChimney and Exhaust Connection Vent InformationVenting Termination Requirements MinimumVertical Vent for Three Elbows Castile Pellet Insert Pellet Venting ChartsMinimum Vent for One Elbow HorizontalHori tal Run,RunftFTFull Reline With Horizontal Outside Air 5Venting SystemsCastile Pellet Insert Full Reline With Vertical Outside Air 6Mobile Home Mobile Home InstallationAnce. Shown in Figures 18.1 7Appliance Set-UpOutside Air Kit Instructions Leveling SystemCastile Pellet Insert Door Handle Removal Adjustable Hearth SupportDoor Removal 20.7 Ex the sides into a bowed position before installing21.4 Surround & Trim Set, EconoShown in Figure .2 on Castile Pellet Insert Surround & Trim Set, Econo Cont’dSurround and Cast Trim Set Piece. FigureTwo Piece Log Set Installation Castile Pellet Insert Thermostat Installation Combustible/Non-Combustible Materials Operating InstructionsFuel Material and Fuel Storage Thermostat Calls For Heat Castile Pellet Insert General Operating InformationBefore Your First Fire Clear SpaceFeed Rate Adjustment Instructions Fire CharacteristicsCastile Pellet Insert Starting Your First Fire Castile Pellet Insert Ignition Cycles Frequently Asked QuestionsTurn down thermostat and let the appliance completely cool Page Symptom Possible Cause Corrective Action Frequency Quick Reference Maintenance ChartMaintaining & Servicing Your Appliance Types of FuelDisposal of Ashes Frequency As needed Cleaning Firepot with Cleaning Rod & Firepot Clean-Out ToolCleaning Ash Drawer See .1 on Ash Removal from FireboxDoor Latch Inspection Cleaning Heat Exchanger TubesCleaning Beneath Heat Exchanger Cleaning the GlassPreparing Firebox for Non-Burn Season Cleaning the HopperCleaning Exhaust Blower Requires No Lubrication Cleaning Convection Blower Requires No LubricationImmediate Attention and Cleaning is Required Castile Pellet Insert High Ash Fuel MaintenanceConvection Blower Replacement Castile Pellet Insert Combustion Blower ReplacementGlass Replacement Castile Pellet Insert Igniter ReplacementCastile Pellet Insert Bafﬂe & Brick Set Removal Re-installing Bafﬂe & Brick SetCastile Pellet Insert Re-installing Bafﬂe & Brick Set Cont’d Component Function Reference MaterialsSnap Disc #1 Convection Blower 110F Vacuum SwitchWiring Schematic See .1 below ThermostatCastile Pellet Insert Component Locations Cleaning Rods & Heat Exchanger TubesPart number list on following pages Service PartsCastile Pellet Insert Stocked At Depot#28 Feed Assembly #23 Door AssemblyStocked at Depot #38 Firepot and Associted Parts StockedOptional Accessories SP-CSTLI5134 Description Comments Part Number Fasteners Service And Maintenance Log Service And Maintenance Log Cont’d Homeowner’s Notes Limited Lifetime Warranty Warranty Conditions Contact Information