Quadra-Fire CASTILEI-MBK Cleaning Heat Exchanger Tubes, Cleaning Beneath Heat Exchanger

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Castile Pellet Insert

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6.Cleaning Heat Exchanger Tubes

Frequency: Weekly or every 5 bags of fuel

By: Homeowner

The amount of ash buildup in the fi rebox will be a good guide to determine how often you should clean the heat exchangers.

a. Allow the appliance to completely cool down before pulling the cleaning rods. Turn the thermostat on and then immediately off to start the exhaust blower on its cycle time. It will pull fl y ash out the exhaust instead of into the room.

b.Locate the 2 exposed rods directly underneath the heat exchanger tubes. Figure 34.1.

c.To clean, pull the rods straight out until it stops, approximately 8 inches (203mm). Slide the rods OUT and IN a couple of times.

10 Heat Exchanger Tubes

Cleaning Rods

Figure 34.1

WARNING

Heat exchanger cleaning rods may be warm to the touch. For safety purposes wear gloves.

Do not pull heat exchanger cleaning rods while appliance is operating.

Push cleaning rods IN when done, DO NOT leave cleaning rods OUT. Injury can occur.

7.Cleaning Beneath Heat Exchanger

Frequency: Monthly or every 1 ton of fuel

By: Homeowner

A more thorough cleaning is needed to remove the excess ash that is left behind from the use of the cleaning rods for the heat exchanger tubes. The ash will be resting on the back of the baffle.

This will require removing the baffl e and cast brick set. Please refer to pages 39 & 40 for a detailed explanation of removing the baffl e and brick set.

NOTE: Hearth & Home Technologies recommends using a heavy duty vacuum cleaners specifically designed for solid fuel appliance cleaning.

8.Cleaning the Glass

Frequency: When clear view of the fi repot is obscure

By: Homeowner

a.Appliance must be completely cool before cleaning glass.

b.Vacuum fl y ash from the glass and door rope.

c.Use a damp paper towel or any non-abrasive glass cleaner. Wipe off with dry towel.

CAUTION

Handle glass assembly with care.

When cleaning glass:

• Avoid striking, scratching or slamming glass.

• Do NOT clean glass when hot.

Do NOT use abrasive cleaners.

Use a hard water deposit glass cleaner on white fi lm.

Refer to maintenance instructions.

WARNING

Handle glass with care.

• Inspect the gasket to ensure it is undamaged.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass assembly removed.

Do NOT operate with glass cracked, broken or scratched.

9.Door Latch Inspection

Frequency: Prior to heating season

By: Homeowner

The door latch is non-adjustable but the gasketing between the glass and firebox should be inspected periodically to make sure there is a good seal.

NOTE: There is no gasket on the bottom of glass.

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January 19, 2011

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Contents Castile Pellet Insert Hot glass will cause burnsCastile Pellet Insert Welcome to the Quadra-Fire FamilyTable of Contents Mobile Home Approved Listing and Code ApprovalsAppliance Certification BTU & Efficiency Specifications Glass SpecificationsGetting Started Appliance LocationNegative Pressure Castile Pellet Insert Locating Your Appliance & ChimneyDraft Minimum Vacuum Requirements 095Vent Configurations Negative Pressure, Shut-Down and Electrical Power FailureCastile Pellet Insert Avoiding Smoke and Odors Outside AirTools And Supplies Needed Castile Pellet Insert Fire SafetyInspect Appliance & Components Pre-Burn Check List3Dimensions and Clearances Appliance DimensionsCastile Pellet Insert Clearance To Combustibles, UL and ULC Must be installed in a non-tapered enclosureShown with Rear Vent and Outside Air Castile Pellet Insert Floor Protection Masonry and Factory-Built FireplacesMinimum Opening for Masonry and Factory-Built Fireplaces Prefabricated Metal ChimneyUsing a saws-all, cut out the floor Altering the Factory-Built FireplaceChimney and Exhaust Connection Vent InformationVenting Termination Requirements HorizontalHori tal Run,RunftFT Castile Pellet Insert Pellet Venting ChartsMinimum Vent for One Elbow MinimumVertical Vent for Three Elbows5Venting Systems Full Reline With Horizontal Outside AirCastile Pellet Insert Full Reline With Vertical Outside Air Mobile Home Installation 6Mobile HomeLeveling System 7Appliance Set-UpOutside Air Kit Instructions Ance. Shown in Figures 18.1Castile Pellet Insert Door Handle Removal Adjustable Hearth SupportDoor Removal Ex the sides into a bowed position before installing 20.7Surround & Trim Set, Econo 21.4Piece. Figure Castile Pellet Insert Surround & Trim Set, Econo Cont’dSurround and Cast Trim Set Shown in Figure .2 onTwo Piece Log Set Installation Castile Pellet Insert Thermostat Installation Combustible/Non-Combustible Materials Operating InstructionsFuel Material and Fuel Storage Clear Space Castile Pellet Insert General Operating InformationBefore Your First Fire Thermostat Calls For HeatFeed Rate Adjustment Instructions Fire CharacteristicsCastile Pellet Insert Starting Your First Fire Frequently Asked Questions Castile Pellet Insert Ignition CyclesTurn down thermostat and let the appliance completely cool Page Symptom Possible Cause Corrective Action Types of Fuel Quick Reference Maintenance ChartMaintaining & Servicing Your Appliance FrequencySee .1 on Ash Removal from Firebox Cleaning Firepot with Cleaning Rod & Firepot Clean-Out ToolCleaning Ash Drawer Disposal of Ashes Frequency As neededCleaning the Glass Cleaning Heat Exchanger TubesCleaning Beneath Heat Exchanger Door Latch InspectionCleaning Convection Blower Requires No Lubrication Cleaning the HopperCleaning Exhaust Blower Requires No Lubrication Preparing Firebox for Non-Burn SeasonCastile Pellet Insert High Ash Fuel Maintenance Immediate Attention and Cleaning is RequiredCastile Pellet Insert Combustion Blower Replacement Convection Blower ReplacementCastile Pellet Insert Igniter Replacement Glass ReplacementRe-installing Baffle & Brick Set Castile Pellet Insert Baffle & Brick Set RemovalCastile Pellet Insert Re-installing Baffle & Brick Set Cont’d Reference Materials Component FunctionThermostat Vacuum SwitchWiring Schematic See .1 below Snap Disc #1 Convection Blower 110FCleaning Rods & Heat Exchanger Tubes Castile Pellet Insert Component LocationsPart number list on following pages Service PartsCastile Pellet Insert At Depot Stocked#28 Feed Assembly #23 Door AssemblyStocked at Depot Stocked #38 Firepot and Associted PartsOptional Accessories SP-CSTLI5134 Description Comments Part Number Fasteners Service And Maintenance Log Service And Maintenance Log Cont’d Homeowner’s Notes Limited Lifetime Warranty Warranty Conditions Contact Information