Quadra-Fire 5100I-NL-B, 5100I-GD-B warranty Baffle Removal

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R

5100-I ACT WOOD INSERT

H. Baffle Removal

Frequency: As needed

By: Homeowner / Qualified service technician

Task: See the following instructions.

1.Remove all ash from firebox, and extinguish all hot embers before disposal into a metal container.

2.Remove ceramic blanket from above the baffle.

3.With a 3/16 inch Allen wrench, remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes. NOTE: Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them.

Figure 36.1.

4.To remove manifold tubes, slide the tube to one side until one end is out of its hole. Then, while lifting that end of the fiber board baffle, pull tube up over the air channel and out of hole at the other end. It is necessary to remove the first two tubes in order to remove the baffle. NOTE: When replacing the manifold tubes, be sure the tube with the larger holes is placed in the front for your insert to operate properly.

5.Slide fiber board baffle forward to front of stove and straight out through door. Figure 36.2.

6.To install the fiber board baffle, repeat steps 2 through 4 in reverse. Be sure the fiber board baffle and ceramic blanket are pushed back fully into position.

First tube has larger holes

Allen wrench on retainer bolt

Figure 36.1

Ceramic Blanket

Baffle

Figure 36.2

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438-0380E

April 21, 2010

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Contents Advanced Combustion Technology ACT Hot glass will cause burnsLocation On right side of insert as face the appliance Serial NumberModel Name Manufactured DateTable of Contents Appliance Certification BTU & Efficiency Specifications Glass SpecificationsListing and Code Approvals Mobile Home ApprovedFire Safety Design, Installation & Location ConsiderationsGetting Started Asphyxiation RiskNegative Pressure Flue Draft Considerations Tools And Supplies NeededInspect Appliance and Components Dimensions and Clearances Appliance DimensionsPanel Size Clearance to Combustibles SideWallFloor Protection USA & Canada Calculating Alternate Floor Protection MaterialHearth Extension Hearth Extension Insulation Alternatives, R Value =Per Minimum Material Inch Thickness Required Installation Considerations Outside Air InstallationDisconnect the appliance from power supply Blower Cord LocationWiring Diagram Optional Offset AdapterChimney Requirements Venting SystemsInspections Larger ChimneysMasonry Chimney Cont’d Metal Heat Circulating Masonry Prefabricated Metal ChimneyPrefabricated Metal Chimney Cont’d Securing Chimney ComponentsAltering the Fireplace S629M, Standard for 650oC FACTORY-BUILT ChimneysOvalizing Round Stainless Steel Liners Air Clearances Chimney Height / Rise and RunChimney Termination Requirements RuleMobile Home Installation Fire Risk Asphyxiation RiskInstallation Outline Panel & Trim Set Installation Appliance Set-upLeveling Bolts Kit Includes Tools NeededSecuring Liner to Flue Collar Assembling TrimZero Clearance Adjustable Trim Support Size 12 d x 50 w, 2-10 hIncluded in Kit Tools Needed Operating Instructions Over-Firing Your ApplianceBurning Process Wood Selection & StorageBuilding a Fire Second StageFinal Stage Burn Rates & Operating Efficiency OpacityBTU / Hr Close Start-Up Air Primary Control Air Controls Blower Operating Instructions Start-up Air SystemPrimary Air System Correct Baffle & Blanket Placement Incorrect PositionsFrequently Asked Questions Issues SolutionsGeneral Maintenance Creosote Chimney CleaningMaintaining & Servicing Your Appliance Disposal of AshesGlass Cleaning Cleaning Plated SurfacesWhen cleaning glass Baffle & Blanket Placement Quick Reference Maintenance GuideGlass Replacement Door Assembly Glass Replacement Side WindowFrequency As needed Door Handle Assembly Replacement Blower ReplacementFirebrick Replacement Nbr Brick Size QtyBaffle Removal Troubleshooting Start Fire Problems Possible Cause SolutionReference Materials Exploded DrawingsService Parts & Accessories Important this is Dated Information HOW to OrderHOW to Order Description Comments Part Number Stocked at DepotStocked At DepotDescription Comments Part Number Warranty Policy April 21 438-0380E Do DIS N C OT AR D