Lennox International Inc G24-200 Setting Equipment, Return Air Plenum / Filter Box Installation

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Setting Equipment

EQUIPMENT IN CONFINED SPACE

ALL AIR FROM OUTSIDE

(All Air Through Ventilated Attic)

CHIMNEY OR GAS

VENT

VENTILATION LOUVERS (Each end of attic)

OUTLET

AIR

G24−200

INLET AIR

FURNACE

 

(Ends 12 in.

 

above bottom)

NOTE−The inlet and outlet air openings shall each have a free area of at least one square inch (645 mm2) per 4,000 Btu (1.17 kW) per hour of the total input rating of all equip- ment in the enclosure.

FIGURE 3

EQUIPMENT IN CONFINED SPACE

(ALL AIR FROM OUTSIDE)

Setting Equipment

Return Air Plenum / Filter Box InstallationWARNING

Do not install the furnace on its front or its back. Do- ing so will adversely affect the operation of the safety control devices, which could result in personal inju- ry or death.

The Lennox G24−200 upflow gas furnace can be installed with rear or bottom return air. If unit is installed on a platform with bottom return air, furnace/filter box must be sealed airtight at the platform to ensure proper and safe operation.

Select a location that allows for required clearances listed on unit rating plate. Also consider gas supply connections, electrical supply, vent connection, installation and service clearances [24 inches (610mm) at unit front] and filter ac- cessibility.

The furnace must be leveled using shims or leveling bolts (field provided). The corner gussets provided in the furnace base will accept leveling bolts.

Return Air Plenum / Filter Box Installation

Return air openings are provided at rear and in bottom of unit. A return air closure panel is shipped secured to the rear opening.

A − Bottom Return Air (Refer to figure 5)

1 − Determine the location of the furnace/filter box.

CHIMNEY

OR GAS

VENT

G24−200

FURNACE

OUTLET AIR

INLET AIR

2 − Cut 50-5/8 x 26-1/8 (128.6cm x 66.4cm) opening in the return air platform.

3 − Fabricate the return air plenum with right angle flanges and insert into the floor opening.

4 − Remove filter box access door and filters.

5 − Apply adhesive-backed foam tape to the bottom of the filter box all around the opening. Position the filter box over the return air plenum. Fasten as required using self-tapping screws provided.

NOTE−Each air duct opening shall have a free area of at least one square inch (645 mm2) per 2,000 Btu (.59 kW) per hour of the total input rating of all equipment in the enclosure. If the equipment room is located against an outside wall and the air openings communicate directly with the outdoors, each open- ing shall have a free area of at least one square inch (645 mm2) per 4,000 Btu (1.17 kW) per hour of the total input rating of all other equipment in the enclosure.

FIGURE 4

Make sure there is an air tight seal between the platform/return air plenum and filter box.

6 − Apply adhesive-backed foam to the top of the filter box all around the opening. Place furnace over the filter box with sides and rear of furnace and filter box flush. Fas- ten as required.

Make sure there is an air tight seal between the fur- nace and the filter box.

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Contents WHAT TO DO IF YOU SMELL GAS INSTALLATION INSTRUCTIONS G24-2002P0805 P504613MPage G24−200 Unit Dimensions − inches mmTOP VIEW G24−200 Filter Box Dimensions − inches mmSIDE VIEW BACK VIEWPage G24−200 Parts ArrangementG24−200 HEAT SECTION AND CABINET Page G24−200 Parts Arrangement ContinuedG24−200 BLOWER SECTION Shipping and Packing List SafetyG24−200 Gas Furnace setting Combustion, Dilution & Ventilation Air GeneralCements and glues EQUIPMENT IN CONFINED SPACE ALL AIR FROM INSIDE Return Air Plenum / Filter Box Installation Setting EquipmentPage BOTTOM RETURN AIR FILTER BOX INSTALLATIONDuct System Blower Motor / Drive InstallationVenting Venting Using a Masonry Chimney Page Page Page SERVING A SINGLE CATEGORY I APPLIANCEPage SERVING A SINGLE CATEGORY I APPLIANCECOMMON VENT CAPACITY VENT CONNECTOR CAPACITYSERVING TWO OR MORE CATEGORY I APPLIANCES SERVING TWO OR MORE CATEGORY I APPLIANCESPage CARBON MONOXIDE POISONING HAZARD Page FOR INSTALLATIONS IN THE USA AND CANADAVENT TERMINATION CLEARANCES Horizontal Venting Gas Piping FIRE OR EXPLOSION HAZARD Electrical Alternate make-up G24−200 FIELD WIRING DIAGRAM 120V SINGLE PH 60HZAlternate make-up box right sideG24-200FIELD WIRING DIAGRAM Alternate make-up G24−200 FIELD WIRING DIAGRAMG UNITS − 460V 3PH 60HZ J UNITS − 575V 3PH 60HZFIGURE Page G UNITS − 460V 3PH 60HZ WIRING SCHEMATIC DIAGRAM FOR G24−200P UNITS − 208/230V 1PH 60 HZ Y UNITS − 208/230V 3PH 60HZUnit Start−Up Heating Sequence of Operation High Altitude Information Gas Pressure AdjustmentOther Unit Adjustments and Operation Temperature Rise Setting blower CFM Page TABLE ACCESSORY AIR RESISTANCETABLE DRIVE KIT SPECIFICATIONS G24−200 Start−up and Performance Check List Repair Parts ListPage TroubleshootingNORMAL HEATING MODE ABNORMAL HEATING MODELED CODES 3 − OFF NO POWER OR DETECTED FAULTNORMAL HEATING MODE ABNORMAL HEATING MODEPOWER ON THERMOSTAT CALLS FOR HEAT W1 ENERGIZED IS THE S10 S99 HIGH LIMIT CLOSED? YES MANUAL FAN OPERATION COOLING SEQUENCE OF OPERATIONFOR TWO CONDENSING UNITS FOR A SINGLE CONDENSING UNIT