Lennox International Inc G24-200 installation instructions Cements and glues

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Cements and glues

Manual backgroundCAUTION

Insufficient combustion air can cause headaches, nausea, dizziness or asphyxiation. It will also cause excess water in the heat exchanger resulting in rust- ing and premature heat exchanger failure. Excessive exposure to contaminated combustion air will result in safety and performance related problems. Avoid exposure to the following substances in the combus- tion air supply:

Permanent wave solutions Chlorinated waxes and cleaners Chlorine base swimming pool chemicals Water softening chemicals

De-icing salts or chemicals Carbon tetrachloride Halogen type refrigerants

Cleaning solvents (such as perchloroethylene Printing inks, paint removers, varnishes, etc. Hydrochloric acid

Cements and glues

Antistatic fabric softeners for clothes dryers Masonry acid washing materials

All gas-fired appliances require air for the combustion pro- cess. If sufficient combustion air is not available, the fur- nace or other appliance will operate inefficiently and unsafely. Enough air must be provided to meet the needs of all fuel-burning appliances and appliances such as ex- haust fans which force air out of the house. When fire- places, exhaust fans, or clothes dryers are used at the same time as the furnace, much more air is required to en- sure proper combustion and to prevent a downdraft. Insuf- ficient air causes incomplete combustion which can result in carbon monoxide.

In addition to providing combustion air, fresh outdoor air dilutes contaminants in the indoor air. These contami- nants may include bleaches, adhesives, detergents, sol- vents and other contaminants which can corrode furnace components.

The requirements for providing air for combustion and ven- tilation depend largely on whether the furnace is installed in an unconfined or a confined space.

Unconfined Space

An unconfined space is an area such as a basement or large equipment room with a volume greater than 50 cubic feet (1.42 m3) per 1,000 Btu (.29 kW) per hour of the com- bined input rating of all appliances installed in that space. This space also includes adjacent rooms which are not separated by a door. Though an area may appear to be un- confined, it might be necessary to bring in outdoor air for combustion if the structure does not provide enough air by

infiltration. If the furnace is located in a building of tight construction with weather stripping and caulking around the windows and doors, follow the procedures in the air from outside section.

Confined Space

A confined space is an area with a volume less than 50 cu- bic feet (1.42 m3) per 1,000 Btu (.29 kW) per hour of the combined input rating of all appliances installed in that space. This definition includes furnace closets or small equipment rooms.

When the furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space contain- ing the furnace, the return air must be handled by ducts which are sealed to the furnace casing and which terminate outside the space containing the furnace. This is especially important when the furnace is mounted on a platform in a confined space such as a closet or small equipment room. Even a small leak around the base of the unit at the platform or at the return air duct connection can cause a potentially dangerous negative pressure condition. Air for combustion and ventilation can be brought into the confined space either from inside the building or from outside.

Air from Inside

If the confined space that houses the furnace adjoins a space categorized as unconfined, air can be brought in by providing two permanent openings between the two spaces. Each opening must have a minimum free area of 1 square inch (645 mm2) per 1,000 Btu (.29 kW) per hour of total input rating of all gas−fired equipment in the confined space. Each opening must be at least 100 square inches (64516 mm2). One opening shall be within 12 inches (305

mm)of the top of the enclosure and one opening within 12 inches (305 mm) of the bottom. See figure 1.

Air from Outside

If air from outside is brought in for combustion and ventila- tion, the confined space must have two permanent open- ings. One opening shall be within 12 inches (305 mm) of the top of the enclosure and one opening within 12 inches (305

mm)of the bottom. These openings must communicate di- rectly or by ducts with the outdoors or spaces (crawl or at- tic) that freely communicate with the outdoors or indirectly through vertical ducts. Each opening shall have a minimum free area of 1 square inch (645 mm2) per 4,000 Btu (1.17 kW) per hour of total input rating of all equipment in the en- closure. See figures 2 and 3. When communicating with the outdoors through horizontal ducts, each opening shall have a minimum free area of 1 square inch (645 mm2) per 2,000 Btu (.56 kW) per total input rating of all equipment in the enclosure. See figure 4.

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Contents 2P0805 INSTALLATION INSTRUCTIONS G24-200P504613M WHAT TO DO IF YOU SMELL GASPage G24−200 Unit Dimensions − inches mmSIDE VIEW G24−200 Filter Box Dimensions − inches mmBACK VIEW TOP VIEWG24−200 Parts Arrangement G24−200 HEAT SECTION AND CABINETPage G24−200 Parts Arrangement Continued G24−200 BLOWER SECTIONPage Safety G24−200 Gas FurnaceShipping and Packing List setting Combustion, Dilution & Ventilation Air GeneralCements and glues EQUIPMENT IN CONFINED SPACE ALL AIR FROM INSIDE Return Air Plenum / Filter Box Installation Setting EquipmentPage BOTTOM RETURN AIR FILTER BOX INSTALLATIONDuct System Blower Motor / Drive InstallationVenting Venting Using a Masonry Chimney Page Page Page SERVING A SINGLE CATEGORY I APPLIANCEPage SERVING A SINGLE CATEGORY I APPLIANCESERVING TWO OR MORE CATEGORY I APPLIANCES VENT CONNECTOR CAPACITYSERVING TWO OR MORE CATEGORY I APPLIANCES COMMON VENT CAPACITYPage CARBON MONOXIDE POISONING HAZARD FOR INSTALLATIONS IN THE USA AND CANADA VENT TERMINATION CLEARANCESPage Horizontal Venting Gas Piping FIRE OR EXPLOSION HAZARD Electrical Alternate make-up G24−200 FIELD WIRING DIAGRAM 120V SINGLE PH 60HZbox right side Alternate make-upG24-200FIELD WIRING DIAGRAM G UNITS − 460V 3PH 60HZ G24−200 FIELD WIRING DIAGRAMJ UNITS − 575V 3PH 60HZ Alternate make-upFIGURE Page P UNITS − 208/230V 1PH 60 HZ WIRING SCHEMATIC DIAGRAM FOR G24−200Y UNITS − 208/230V 3PH 60HZ G UNITS − 460V 3PH 60HZUnit Start−Up Heating Sequence of Operation Gas Pressure Adjustment Other Unit Adjustments and OperationHigh Altitude Information Temperature Rise Setting blower CFM TABLE ACCESSORY AIR RESISTANCE TABLE DRIVE KIT SPECIFICATIONSPage G24−200 Start−up and Performance Check List Repair Parts ListNORMAL HEATING MODE TroubleshootingABNORMAL HEATING MODE PageNORMAL HEATING MODE 3 − OFF NO POWER OR DETECTED FAULTABNORMAL HEATING MODE LED CODESPOWER ON THERMOSTAT CALLS FOR HEAT W1 ENERGIZED IS THE S10 S99 HIGH LIMIT CLOSED? YES FOR TWO CONDENSING UNITS COOLING SEQUENCE OF OPERATIONFOR A SINGLE CONDENSING UNIT MANUAL FAN OPERATION