Lennox International Inc G24-200 installation instructions Venting

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Venting

TYPICAL MOTOR/DRIVE INSTALLATION

MOTOR

MOTOR PULLEY

MOTOR SECURING

HARDWARE

MOTOR BASE

BELT TENSION ADJUSTING HARDWARE

PULLEY ALIGNMENT

BLOWER

PULLEY

MOTOR

PULLEY

FIGURE 7

B − Blower Belt Adjustment

Maximum life and wear can be obtained from belts only if the proper pulley alignment and belt tension are main- tained. Tension new belts after a 24 to 48 hour period of op- eration. This will allow the belt to stretch and seat in the grooves.

1 − Loosen belt adjusting hardware. See figure 7.

2 − To increase belt tension −

Move the motor base away from the blower housing.

To loosen belt tension −

Move the motor toward the blower housing. 3 − Tighten the belt adjusting hardware.

C − Check Belt Tension

Over-tensioning a belt shortens belt and bearing life. Check belt tension as follows:

1 − Measure span length X. See figure 8.

2 − Apply perpendicular force to the center of span (X) with enough pressure to deflect belt 1/64 inch for ev- ery inch of span length or 1.5mm per 100mm of span length.

Example: Deflection distance of a 40 inch span would be 40/64 inch or 5/8 inch.

Example: Deflection distance of a 400mm span would be 6mm.

3 − Measure the belt deflection force. For a used belt, the deflection force should be 5 lbs. (35kPa). A new belt deflection force should be 7 lbs. (48kPa).

A force below these values indicates an under-ten- sioned belt. A force above these values indicates an over-tensioned belt.

MEASURE BELT TENSION

FORCE

DEFLECTION 1/64 INCH PER INCH OF SPAN

OR 1.5 mm PER 100 mm OF SPAN

FIGURE 8

Venting

A vent adapter is factory-installed on each of the combus- tion air blower outlets. Modification of, or removal of the adapter(s) will cause unsafe unit operation and will void CSA unit certification. The vent adapter does not re- quire insulation.

The G24−200 units are classified as fan assisted Category I type furnaces when vertically vented according to the latest edition of ANSI Z21.47 Gas-fired Central Furnace Standard in the USA and the current standard CSA 2.3 Gas-fired Cen- tral Furnace in Canada. The definition of a fan assisted fur- nace is an appliance equipped with an integral mechanical means to either draw or force products of combustion through the combustion chamber and/or heat exchanger.

NOTE − Use these instructions as a guide. They do not su- persede local codes.

The vent sizing tables in this manual have been extracted from the Current edition of the National Fuel Gas Code (NFPA 54 / ANSI Z223.1) and are provided as a guide for proper vent installation. Proper application, termination, construction and location of vents must conform to local codes having jurisdiction. In the absence of local codes, the NFGC serves as the defining document in the U.S.A., while the CSA−B149 codes serve as the defining docu- ments in Canada.

Refer to the tables and the venting information contained in these instructions to properly size and install the venting system.

Install the first vent connector elbow a minimum of 6 in. (152mm) from the furnace vent outlet.

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Contents P504613M INSTALLATION INSTRUCTIONS G24-2002P0805 WHAT TO DO IF YOU SMELL GASG24−200 Unit Dimensions − inches mm PageBACK VIEW G24−200 Filter Box Dimensions − inches mmSIDE VIEW TOP VIEWPage G24−200 Parts ArrangementG24−200 HEAT SECTION AND CABINET Page G24−200 Parts Arrangement ContinuedG24−200 BLOWER SECTION Shipping and Packing List SafetyG24−200 Gas Furnace setting General Combustion, Dilution & Ventilation AirCements and glues EQUIPMENT IN CONFINED SPACE ALL AIR FROM INSIDE Setting Equipment Return Air Plenum / Filter Box InstallationBOTTOM RETURN AIR FILTER BOX INSTALLATION PageBlower Motor / Drive Installation Duct SystemVenting Venting Using a Masonry Chimney Page Page SERVING A SINGLE CATEGORY I APPLIANCE PageSERVING A SINGLE CATEGORY I APPLIANCE PageSERVING TWO OR MORE CATEGORY I APPLIANCES VENT CONNECTOR CAPACITYSERVING TWO OR MORE CATEGORY I APPLIANCES COMMON VENT CAPACITYPage CARBON MONOXIDE POISONING HAZARD Page FOR INSTALLATIONS IN THE USA AND CANADAVENT TERMINATION CLEARANCES Horizontal Venting Gas Piping FIRE OR EXPLOSION HAZARD Electrical box right side G24−200 FIELD WIRING DIAGRAM 120V SINGLE PH 60HZAlternate make-up Alternate make-upG24-200FIELD WIRING DIAGRAM J UNITS − 575V 3PH 60HZ G24−200 FIELD WIRING DIAGRAMG UNITS − 460V 3PH 60HZ Alternate make-upFIGURE Page Y UNITS − 208/230V 3PH 60HZ WIRING SCHEMATIC DIAGRAM FOR G24−200P UNITS − 208/230V 1PH 60 HZ G UNITS − 460V 3PH 60HZUnit Start−Up Heating Sequence of Operation High Altitude Information Gas Pressure AdjustmentOther Unit Adjustments and Operation Temperature Rise Setting blower CFM Page TABLE ACCESSORY AIR RESISTANCETABLE DRIVE KIT SPECIFICATIONS Repair Parts List G24−200 Start−up and Performance Check ListABNORMAL HEATING MODE TroubleshootingNORMAL HEATING MODE PageABNORMAL HEATING MODE 3 − OFF NO POWER OR DETECTED FAULTNORMAL HEATING MODE LED CODESPOWER ON THERMOSTAT CALLS FOR HEAT W1 ENERGIZED IS THE S10 S99 HIGH LIMIT CLOSED? YES FOR A SINGLE CONDENSING UNIT COOLING SEQUENCE OF OPERATIONFOR TWO CONDENSING UNITS MANUAL FAN OPERATION