Lennox International Inc G24-200 installation instructions Heating Sequence of Operation

Page 34
Heating Sequence of Operation

12 −If the furnace does not light the first time (the gas line may not be fully purged), it will attempt up to two more ignitions before locking out.

13 −If lockout occurs, repeat steps 1 through 10.

14 −If the appliance will not operate, follow the instructions Turning Off Gas To Unit" and call your service techni- cian or gas supplier.

B − Turning Off Gas To Unit

1 − Set the thermostat to the lowest setting.

2 − Turn off all electrical power to the unit if service is to be performed.

3 − Remove the control access panels.

4 − Perform the following to both gas valves − Turn knob on gas valve 180_ either way to OFF. Do not force.

5 − Replace the control access panels.

Heating Sequence of Operation

A − Applications with Single-Stage Thermostat

1 − When the thermostat calls for heat, the K13 and K19 relay contacts close (W1 and W2 jumpered on furnace terminal strip) and both combustion air blowers (B6 and B16) start.

2 − The combustion air pressure switches (S18 and S45) prove blower operation, then ignition controls (A3 and A12) are energized. The pressure switches are factory set and require no adjustment.

3 − After a pre-purge of 30 seconds, the two spark ignitors energize and the gas valves (GV1 and GV3) open on low heat and after approximately 3 seconds open on high heat.

4− The sparks ignite the gas, the ignition sensors prove the flames and the combustion process continues.

5 − In the event that the flames are not detected after the first trial for ignition (8 seconds trial duration), the igni- tion controls will repeat steps 3 and 4 two more times before locking out. (The two ignition controls operate independently. If one control locks out its gas valve, the other control maintains its gas valve in operation.)

6 − When W1 heating demand is satisfied, the K13 and K19 relay contacts open and both gas valves (GV1 and GV3) close on second-stage after 3 seconds and then close on first-stage.

7 − For troubleshooting purposes, an ignition attempt after lockout may be re-established manually. Move thermo- stat from Heat" to OFF" then back to Heat." The heat- ing sequence then restarts at step 1.

B − Applications with Two-Stage Thermostat

1 − When the thermostat calls for heat, the K13 relay con- tacts close (W1 and W2 not jumpered on furnace ter- minal strip) and both combustion air blowers (B6 and B16) start.

2 − The combustion air pressure switches (S18 and S45) prove blower operation, then the ignition controls (A3 and A12) are energized. The pressure switches are factory set and require no adjustment.

3 − After a pre-purge of 30 seconds, the two spark ignitors energize and the gas valves (GV1 and GV3) open on low heat.

4− The sparks ignite the gas, the ignition sensors prove the flames and the combustion process continues.

5 − In the event that the flames are not detected after the first trial for ignition, the ignition controls will repeat steps 3 and 4 two more times before locking out. (The two ignition controls operate independently. If one con- trol locks out its gas valve, the other control maintains its gas valve in operation.)

6 − If the temperature of the conditioned space continues to drop, the thermostat’s second-stage contacts close (W2 powered).

7 − The K19 relay contacts close and the gas valves (GV1 and GV3) open on high heat after approximately 3 seconds.

8 − When the W2 heating demand is satisfied, the K19 relay contacts open and both gas valves (GV1 and GV3) close second-stage after 3 seconds and then re- turn to low heat operation. When the W1 heating de- mand is satisfied, the K13 relay contacts open and both gas valves (GV1 and GV3) close first-stage.

9 − For troubleshooting purposes,an ignition attempt after lock-out may be re-established manually. Move the thermostat from to then back to

The heating sequence then restarts at step 1.

Page 34

Image 34
Contents P504613M INSTALLATION INSTRUCTIONS G24-2002P0805 WHAT TO DO IF YOU SMELL GASG24−200 Unit Dimensions − inches mm PageBACK VIEW G24−200 Filter Box Dimensions − inches mmSIDE VIEW TOP VIEWG24−200 HEAT SECTION AND CABINET G24−200 Parts ArrangementPage G24−200 BLOWER SECTION G24−200 Parts Arrangement ContinuedPage G24−200 Gas Furnace SafetyShipping and Packing List setting General Combustion, Dilution & Ventilation AirCements and glues EQUIPMENT IN CONFINED SPACE ALL AIR FROM INSIDE Setting Equipment Return Air Plenum / Filter Box InstallationBOTTOM RETURN AIR FILTER BOX INSTALLATION PageBlower Motor / Drive Installation Duct SystemVenting Venting Using a Masonry Chimney Page Page SERVING A SINGLE CATEGORY I APPLIANCE PageSERVING A SINGLE CATEGORY I APPLIANCE PageSERVING TWO OR MORE CATEGORY I APPLIANCES VENT CONNECTOR CAPACITYSERVING TWO OR MORE CATEGORY I APPLIANCES COMMON VENT CAPACITYPage CARBON MONOXIDE POISONING HAZARD VENT TERMINATION CLEARANCES FOR INSTALLATIONS IN THE USA AND CANADAPage Horizontal Venting Gas Piping FIRE OR EXPLOSION HAZARD Electrical box right side G24−200 FIELD WIRING DIAGRAM 120V SINGLE PH 60HZAlternate make-up Alternate make-upG24-200FIELD WIRING DIAGRAM J UNITS − 575V 3PH 60HZ G24−200 FIELD WIRING DIAGRAMG UNITS − 460V 3PH 60HZ Alternate make-upFIGURE Page Y UNITS − 208/230V 3PH 60HZ WIRING SCHEMATIC DIAGRAM FOR G24−200P UNITS − 208/230V 1PH 60 HZ G UNITS − 460V 3PH 60HZUnit Start−Up Heating Sequence of Operation Other Unit Adjustments and Operation Gas Pressure AdjustmentHigh Altitude Information Temperature Rise Setting blower CFM TABLE DRIVE KIT SPECIFICATIONS TABLE ACCESSORY AIR RESISTANCEPage Repair Parts List G24−200 Start−up and Performance Check ListABNORMAL HEATING MODE TroubleshootingNORMAL HEATING MODE PageABNORMAL HEATING MODE 3 − OFF NO POWER OR DETECTED FAULTNORMAL HEATING MODE LED CODESPOWER ON THERMOSTAT CALLS FOR HEAT W1 ENERGIZED IS THE S10 S99 HIGH LIMIT CLOSED? YES FOR A SINGLE CONDENSING UNIT COOLING SEQUENCE OF OPERATIONFOR TWO CONDENSING UNITS MANUAL FAN OPERATION