Lennox International Inc installation instructions G24-200FIELD WIRING DIAGRAM

Page 29
G24-200 FIELD WIRING DIAGRAM

G24-200 FIELD WIRING DIAGRAM

 

 

P UNITS − 208/230V 1PH 60 HZ

 

Three phase shown. L2 not used

 

 

Y UNITS − 208/230V 3PH 60HZ

 

 

 

 

 

in single phase applications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSED OR CIRCUIT BREAKER

 

 

 

 

 

 

 

DISCONNECT (Furnished by

 

PRIMARY

 

 

PRIMARY

 

 

installer)

 

 

COMBUSTION

PRESSURE

COMBUSTION

PRESSURE

L1

L2

L3

GND

AIR BLOWER

LIMIT

AIR BLOWER

LIMIT

SWITCH

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS

IGNITION

GAS

IGNITION

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

VALVE

CONTROL

VALVE

 

 

 

 

 

 

BOARD

 

 

 

 

 

 

 

BOARD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FLAME ROLLOUT

FLAME ROLLOUT

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLOWER DECK

 

 

 

 

 

 

 

 

 

 

 

RED

L1

 

1

2 3 4

 

 

 

 

RED

 

 

 

 

 

 

 

 

 

L1

 

 

RED

 

 

 

J84

 

 

 

 

 

 

L2

 

DOOR

 

DOOR

 

 

RED

 

 

 

 

PLUG

 

 

L2

 

 

RED

 

INTERLOCK

 

INTERLOCK

 

 

 

 

L3

 

 

 

RED

 

 

 

 

 

 

 

 

 

L3

 

 

 

 

 

 

 

 

 

 

 

 

 

MAKE−UP BOX

Three phase shown. L2 not used

 

 

 

(Alternate make−up

 

 

in single phase applications

 

 

MAKE−UP BOX

 

(Alternate make−up

 

 

 

box left side)

 

 

 

 

 

 

 

 

 

 

box right side)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R3

THERMOSTAT

 

 

 

 

 

 

 

 

 

 

See Note 2

 

TERMINAL STRIP

 

 

 

 

 

 

 

 

 

 

REMOVE JUMPER IN

 

 

 

 

 

 

TB34

 

C

 

 

C

 

 

 

TWO-STAGE MODE

 

 

 

SEE NOTE 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

W1

 

 

W1

 

 

 

 

 

 

 

 

 

 

 

 

5

1

 

GROUND

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

RELAY

 

2

 

LUG

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

K109

7

2

 

 

 

 

 

W2

 

 

 

 

 

 

 

K3 CONTACTOR

 

 

W2

 

 

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

 

 

 

 

YELLOW

 

 

 

 

Y1

 

 

 

 

 

 

 

 

 

 

 

 

Y1

 

 

YELLOW

 

 

 

 

 

 

 

 

 

 

 

RED

 

 

 

 

 

 

 

 

 

 

 

L1

L2

L3

 

 

 

 

RELAY

 

BLUE

 

 

Y2

 

 

Y2

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K105

 

 

ORANGE

 

 

 

 

 

 

 

 

BLUE

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

T1 TRANSFORMER

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24v: blue − yellow

 

 

T1

T2 T3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

208v: red − black

 

 

 

 

 

 

 

 

ECONOMIZER

 

240v: orange − black

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECON

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES :

 

 

 

 

 

 

 

 

 

 

 

Three phase shown. This lead not used in single phase applications

TB1

TERMINAL STRIP

CONTROL BOX

BLOWER MOTOR

1 − Relay K109 can be used for an accessory rated at the same voltage as power sup- ply.

2 − Field installed and supplied re- sistor (R3), is required in two-stage applications when using electro- mechanical thermostat.

(Use a 150 ohm, 10 watt resistor − Lennox part number P−8−6256.)

FIELD-INSTALLED DRIVE KIT COMPONENT

FACTORY INSTALLED

LINE VOLTAGE FIELD INSTALLED 24 VOLTS FIELD INSTALLED

FIGURE 16

Page 29

Image 29
Contents 2P0805 INSTALLATION INSTRUCTIONS G24-200P504613M WHAT TO DO IF YOU SMELL GASPage G24−200 Unit Dimensions − inches mmSIDE VIEW G24−200 Filter Box Dimensions − inches mmBACK VIEW TOP VIEWPage G24−200 Parts ArrangementG24−200 HEAT SECTION AND CABINET Page G24−200 Parts Arrangement ContinuedG24−200 BLOWER SECTION Shipping and Packing List SafetyG24−200 Gas Furnace setting Combustion, Dilution & Ventilation Air GeneralCements and glues EQUIPMENT IN CONFINED SPACE ALL AIR FROM INSIDE Return Air Plenum / Filter Box Installation Setting EquipmentPage BOTTOM RETURN AIR FILTER BOX INSTALLATIONDuct System Blower Motor / Drive InstallationVenting Venting Using a Masonry Chimney Page Page Page SERVING A SINGLE CATEGORY I APPLIANCEPage SERVING A SINGLE CATEGORY I APPLIANCESERVING TWO OR MORE CATEGORY I APPLIANCES VENT CONNECTOR CAPACITYSERVING TWO OR MORE CATEGORY I APPLIANCES COMMON VENT CAPACITYPage CARBON MONOXIDE POISONING HAZARD Page FOR INSTALLATIONS IN THE USA AND CANADAVENT TERMINATION CLEARANCES Horizontal Venting Gas Piping FIRE OR EXPLOSION HAZARD Electrical Alternate make-up G24−200 FIELD WIRING DIAGRAM 120V SINGLE PH 60HZbox right side Alternate make-upG24-200FIELD WIRING DIAGRAM G UNITS − 460V 3PH 60HZ G24−200 FIELD WIRING DIAGRAMJ UNITS − 575V 3PH 60HZ Alternate make-upFIGURE Page P UNITS − 208/230V 1PH 60 HZ WIRING SCHEMATIC DIAGRAM FOR G24−200Y UNITS − 208/230V 3PH 60HZ G UNITS − 460V 3PH 60HZUnit Start−Up Heating Sequence of Operation High Altitude Information Gas Pressure AdjustmentOther Unit Adjustments and Operation Temperature Rise Setting blower CFM Page TABLE ACCESSORY AIR RESISTANCETABLE DRIVE KIT SPECIFICATIONS G24−200 Start−up and Performance Check List Repair Parts ListNORMAL HEATING MODE TroubleshootingABNORMAL HEATING MODE PageNORMAL HEATING MODE 3 − OFF NO POWER OR DETECTED FAULTABNORMAL HEATING MODE LED CODESPOWER ON THERMOSTAT CALLS FOR HEAT W1 ENERGIZED IS THE S10 S99 HIGH LIMIT CLOSED? YES FOR TWO CONDENSING UNITS COOLING SEQUENCE OF OPERATIONFOR A SINGLE CONDENSING UNIT MANUAL FAN OPERATION