Lennox International Inc G24-200 General, Combustion, Dilution & Ventilation Air

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General

This furnace design has not been CSA international certi- fied for installation in mobile homes, recreational vehicles, or outdoors.

Combustion, Dilution & Ventilation AirWARNING

The blower access panel must be securely in place when the blower and burners are operating. Gas fumes, which could contain carbon monoxide, can be drawn into living space resulting in personal inju- ry or death.

General

These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation.

In addition to the requirements indicated previously, the fol- lowing general recommendations should be considered when installing the Lennox G24−200 furnace.

The furnace should be placed as close to the center of the air distribution system as possible. The furnace should also be located close to the chimney or vent termination point.

Do not install the furnace where drafts might blow directly into it. This could cause improper combustion and unsafe operation.

Do not block furnace combustion air openings with cloth- ing, boxes, doors, etc. Combustion air is needed for proper combustion and safe unit operation.

When the furnace is installed in an attic or other insulated space, keep insulation away from the furnace.

Manual backgroundWARNING

Product contains fiberglass wool.

Disturbing the insulation in this product during installation, maintenance, or repair will expose you to fiberglass wool. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of Cal- ifornia to cause cancer.)

Fiberglass wool may also cause respiratory, skin, and eye irritation.

To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor.

Lennox Industries Inc.

P.O. Box 799900

Dallas, TX 75379−9900 USA

Combustion, Dilution & Ventilation Air

In the past, there was no problem in bringing in sufficient outdoor air for combustion. Infiltration provided all the air that was needed. In today’s homes, tight construction practices make it necessary to bring in air from outside for combustion. Take into account that exhaust fans, ap- pliance vents, chimneys, and fireplaces force additional air that could be used for combustion out of the house. Un- less outside air is brought into the house for combustion, negative pressure (outside pressure is greater than inside pressure) will build to the point that a downdraft can occur in the furnace vent pipe or chimney. As a result, combus- tion gases enter the living space creating a potentially dangerous situation.

In the absence of local codes concerning air for combus- tion and ventilation, use the guidelines and procedures in this section to install G24−200 furnaces to ensure efficient and safe operation. You must consider combustion air needs and requirements for exhaust vents and gas piping. A portion of this information has been reprinted with per- mission from the National Fuel Gas Code (ANSI-Z223.1/NFPA54). This reprinted material is not the complete and official position of the ANSI on the refer- enced subject, which is represented only by the standard in its entirety.

In Canada, refer to the standard CSA B149.1 installation code.

Manual backgroundCAUTION

Do not install furnace in a corrosive or contaminated atmosphere. Meet all combustion and ventilation air requirements, as well as all local codes.

Combustion Air Requirements

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Contents INSTALLATION INSTRUCTIONS G24-200 2P0805P504613M WHAT TO DO IF YOU SMELL GASG24−200 Unit Dimensions − inches mm PageG24−200 Filter Box Dimensions − inches mm SIDE VIEWBACK VIEW TOP VIEWPage G24−200 Parts ArrangementG24−200 HEAT SECTION AND CABINET Page G24−200 Parts Arrangement ContinuedG24−200 BLOWER SECTION Shipping and Packing List SafetyG24−200 Gas Furnace setting General Combustion, Dilution & Ventilation AirCements and glues EQUIPMENT IN CONFINED SPACE ALL AIR FROM INSIDE Setting Equipment Return Air Plenum / Filter Box InstallationBOTTOM RETURN AIR FILTER BOX INSTALLATION PageBlower Motor / Drive Installation Duct SystemVenting Venting Using a Masonry Chimney Page Page SERVING A SINGLE CATEGORY I APPLIANCE PageSERVING A SINGLE CATEGORY I APPLIANCE PageVENT CONNECTOR CAPACITY SERVING TWO OR MORE CATEGORY I APPLIANCESSERVING TWO OR MORE CATEGORY I APPLIANCES COMMON VENT CAPACITYPage CARBON MONOXIDE POISONING HAZARD Page FOR INSTALLATIONS IN THE USA AND CANADAVENT TERMINATION CLEARANCES Horizontal Venting Gas Piping FIRE OR EXPLOSION HAZARD Electrical G24−200 FIELD WIRING DIAGRAM 120V SINGLE PH 60HZ Alternate make-upbox right side Alternate make-upG24-200FIELD WIRING DIAGRAM G24−200 FIELD WIRING DIAGRAM G UNITS − 460V 3PH 60HZJ UNITS − 575V 3PH 60HZ Alternate make-upFIGURE Page WIRING SCHEMATIC DIAGRAM FOR G24−200 P UNITS − 208/230V 1PH 60 HZY UNITS − 208/230V 3PH 60HZ G UNITS − 460V 3PH 60HZUnit Start−Up Heating Sequence of Operation High Altitude Information Gas Pressure AdjustmentOther Unit Adjustments and Operation Temperature Rise Setting blower CFM Page TABLE ACCESSORY AIR RESISTANCETABLE DRIVE KIT SPECIFICATIONS Repair Parts List G24−200 Start−up and Performance Check ListTroubleshooting NORMAL HEATING MODEABNORMAL HEATING MODE Page3 − OFF NO POWER OR DETECTED FAULT NORMAL HEATING MODEABNORMAL HEATING MODE LED CODESPOWER ON THERMOSTAT CALLS FOR HEAT W1 ENERGIZED IS THE S10 S99 HIGH LIMIT CLOSED? YES COOLING SEQUENCE OF OPERATION FOR TWO CONDENSING UNITSFOR A SINGLE CONDENSING UNIT MANUAL FAN OPERATION