Lennox International Inc G24-200 Repair Parts List, G24−200 Start−up and Performance Check List

Page 39
Repair Parts List

Repair Parts List

The following repair parts are available through independent Lennox dealers. When ordering parts, include the complete fur- nace model number listed on the CSA international. rating plate Example: G24−200. Refer to page 4 and 5 for parts identifi- cation.

 

Cabinet Parts

 

 

Electrical

Parts

 

 

 

 

Heating Parts

 

 

 

Blower Parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front louver door (2)

 

 

 

Transformer(s)

 

 

Heat exchanger (2)

 

 

 

Wheel (2)

Blower access panel (2)

 

Ignition control board (2)

 

 

 

 

 

Main burners

 

 

 

Motor

 

Cabinet cap

 

 

Door interlock (2)

 

 

Main burner orifices

 

 

 

Cut-off plate (2)

 

Cabinet top-rear

 

 

Ignition cable (2)

 

 

Gas manifold/burner

 

 

 

Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

box assembly (2)

 

 

 

 

 

 

 

Cabinet bottom-rear

 

 

 

Ignitor (2)

 

 

 

 

 

Gas valve (2)

 

 

 

Motor pulley

 

Flue adapter (2)

 

 

Flame sensor (2)

 

 

 

 

 

 

Flue box (2)

 

 

 

Wheel pulley

 

 

 

 

 

 

 

 

 

 

Roll-out switch (2)

 

Combustion air blower (2)

 

 

 

Belt

 

 

 

 

 

 

 

 

 

 

 

Primary limit (2)

 

 

Flexible gas connector

 

 

 

Bearing (2)

 

 

 

 

 

 

 

 

 

 

Pressure switch (2)

 

 

 

 

 

 

 

 

 

 

 

 

Vibration isolators (4)

 

 

 

 

 

 

 

 

Blower timing control board

 

 

 

 

 

 

 

 

 

 

 

 

 

Locating rods (2)

 

 

 

 

 

 

 

 

 

 

 

Accessory relay

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blower operation relays

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Combustion air blower

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

operation relays

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G24−200 Start−up and Performance Check List

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Job Name

 

 

 

 

 

 

 

 

 

 

 

 

Job Number

 

Date

 

 

 

Job Location

 

 

 

 

 

 

 

 

 

City

 

 

 

 

 

 

 

State/Province

 

 

 

Installer

 

 

 

 

 

 

 

 

 

 

City

 

 

State/Province

 

 

 

 

 

 

 

Unit Model No.

 

 

 

 

Serial Number

 

 

 

 

 

 

 

 

Serviceman

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEATING SECTION

 

 

 

 

 

 

Electrical Connections Tight?

 

 

 

 

 

Supply Voltage

 

 

 

 

 

 

 

 

Blower Motor Amps

 

 

 

 

Blower Motor Horsepower/Kw

 

 

 

 

 

 

 

Blower Motor Lubrication OK?

 

 

 

 

 

Blower Shaft Lubrication OK?

 

 

 

 

 

 

Gas Piping Connections Tight & Leaks Tested?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel Type:

Natural Gas?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Furnace Btu (kw) Input

 

 

 

 

Line Pressure w.c./Pa − Nat.

 

 

 

 

 

 

 

Regulator Pressure w.c./Pa −− Nat.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connections Tight?

 

 

 

Proper Draft?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature Rise

 

 

 

Filter Clean & Secure?

 

 

 

 

 

 

Vent Clear?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

 

Calibrated?

 

 

 

 

 

Heat Anticipator Properly Set?

 

 

 

 

 

 

 

Level?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 39

Image 39
Contents WHAT TO DO IF YOU SMELL GAS INSTALLATION INSTRUCTIONS G24-2002P0805 P504613MPage G24−200 Unit Dimensions − inches mmTOP VIEW G24−200 Filter Box Dimensions − inches mmSIDE VIEW BACK VIEWG24−200 Parts Arrangement G24−200 HEAT SECTION AND CABINETPage G24−200 Parts Arrangement Continued G24−200 BLOWER SECTIONPage Safety G24−200 Gas FurnaceShipping and Packing List setting Combustion, Dilution & Ventilation Air GeneralCements and glues EQUIPMENT IN CONFINED SPACE ALL AIR FROM INSIDE Return Air Plenum / Filter Box Installation Setting EquipmentPage BOTTOM RETURN AIR FILTER BOX INSTALLATIONDuct System Blower Motor / Drive InstallationVenting Venting Using a Masonry Chimney Page Page Page SERVING A SINGLE CATEGORY I APPLIANCEPage SERVING A SINGLE CATEGORY I APPLIANCECOMMON VENT CAPACITY VENT CONNECTOR CAPACITYSERVING TWO OR MORE CATEGORY I APPLIANCES SERVING TWO OR MORE CATEGORY I APPLIANCESPage CARBON MONOXIDE POISONING HAZARD FOR INSTALLATIONS IN THE USA AND CANADA VENT TERMINATION CLEARANCESPage Horizontal Venting Gas Piping FIRE OR EXPLOSION HAZARD Electrical Alternate make-up G24−200 FIELD WIRING DIAGRAM 120V SINGLE PH 60HZAlternate make-up box right sideG24-200FIELD WIRING DIAGRAM Alternate make-up G24−200 FIELD WIRING DIAGRAMG UNITS − 460V 3PH 60HZ J UNITS − 575V 3PH 60HZFIGURE Page G UNITS − 460V 3PH 60HZ WIRING SCHEMATIC DIAGRAM FOR G24−200P UNITS − 208/230V 1PH 60 HZ Y UNITS − 208/230V 3PH 60HZUnit Start−Up Heating Sequence of Operation Gas Pressure Adjustment Other Unit Adjustments and OperationHigh Altitude Information Temperature Rise Setting blower CFM TABLE ACCESSORY AIR RESISTANCE TABLE DRIVE KIT SPECIFICATIONSPage G24−200 Start−up and Performance Check List Repair Parts ListPage TroubleshootingNORMAL HEATING MODE ABNORMAL HEATING MODELED CODES 3 − OFF NO POWER OR DETECTED FAULTNORMAL HEATING MODE ABNORMAL HEATING MODEPOWER ON THERMOSTAT CALLS FOR HEAT W1 ENERGIZED IS THE S10 S99 HIGH LIMIT CLOSED? YES MANUAL FAN OPERATION COOLING SEQUENCE OF OPERATIONFOR TWO CONDENSING UNITS FOR A SINGLE CONDENSING UNIT