Lennox International Inc G24-200 installation instructions Gas Piping

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Gas Piping

Gas Piping

NOTE − The flexible connector supplied with the unit must not be modified and must be installed between the two combination gas controls.

1 − Piping can be installed to enter either side of cabinet. Refer to figure 13.

Left-Side Installation − Install flexible connector (supplied with unit) between gas valves and connect supply piping as shown.

Right-Side Installation −

a − Remove tee and 1/2 in. NPTx1/2 in. male brass fitting from left side gas valve.

b − Remove 1/2 in. elbow and nipple from right side gas valve and re-install on left side gas valve fac- ing toward right side cabinet entry.

c − Re-install tee and 1/2 in. NPTx1/2 in. male brass fitting on right side gas valve with 3/4 in. side of tee facing the right side cabinet entry.

d − Install flexible connector (supplied with unit) be- tween gas valves and connect supply piping as shown.

NOTE − Flexible gas connector must be routed so that connector does NOT come in contact or interfere with any wiring.

2 − When connecting the gas supply, factors such as length of run, number of fittings and furnace rating must be considered to avoid excessive pressure drop. Table 9 lists recommended pipe sizes for typical ap- plications.

3 − The gas piping must not run in or through air ducts, clothes chutes, gas vents or chimneys, dumbwaiters or elevator shafts.

4 − The piping should be sloped 1/4 inch (6.4 mm) per 15 feet (4.57 m) upward toward the meter from the fur- nace. The piping must be supported at proper inter- vals [every 8 to 10 feet (2.44 to 3.01 m) using suitable hangers or straps. A drip leg should be installed in ver- tical pipe runs to the unit.

5 − In some localities, codes may require installation of a manual main shut-off valve and union (furnished by the installer) external to the unit. Union must be of the ground joint type.

6 − A 1/8" N.P.T. plugged tap is located on gas valve for test gauge connection. See figure 20 for tap location.

Manual backgroundIMPORTANT

Compounds used on threaded joints of gas piping must be resistant to the actions of liquified petro- leum gases.

LEFT SIDE GAS LINE INSTALLATION

MANUAL MAIN SHUT-OFF VALVE

FLEXIBLE CONNECTOR

 

 

 

 

 

 

 

 

 

 

SHIPPED WITH UNIT

 

 

 

 

1/2 in. NPT X 1/2 in. MALE

AND FIELD INSTALLED

 

 

 

 

 

 

 

 

 

BRASS FITTING

 

 

 

 

 

(Provided with flex connector)

1/2 in. STREET

 

 

 

 

TEE

 

 

 

 

ELBOW

 

 

 

 

 

 

 

 

(3/4 in. X 1/2 in. X 1/2 in.)

 

 

 

 

 

 

AUTOMATIC GAS VALVE

DRIP LEG

(WITH MANUAL SHUT-OFF VALVE)

GROUND JOINT UNION

FIELD PROVIDED AND

INSTALLED

RIGHT SIDE GAS LINE INSTALLATION

(See item # 1 on previous page for installation instructions)

FLEXIBLE CONNECTOR

 

 

MANUAL MAIN SHUT-OFF VALVE

SHIPPED WITH UNIT

 

 

 

 

 

 

 

 

 

 

 

AND FIELD INSTALLED

 

 

 

 

 

 

 

 

 

 

 

 

1/2 in. NPT X 1/2 in. MALE

 

TEE

 

 

BRASS FITTING

 

 

 

 

 

 

 

(3/4 in. X 1/2 in. X 1/2in. )

 

 

(Provided with

 

 

 

 

 

 

 

 

 

 

1/2 in. STREET

 

flex connector)

 

 

 

 

 

 

 

 

ELBOW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AUTOMATIC GAS VALVE

DRIP LEG

(WITH MANUAL SHUT-OFF VALVE)

 

 

 

 

GROUND JOINT UNION

 

 

FIELD PROVIDED AND

 

 

 

 

 

 

INSTALLED

 

FIGURE 13

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Contents 2P0805 INSTALLATION INSTRUCTIONS G24-200P504613M WHAT TO DO IF YOU SMELL GASPage G24−200 Unit Dimensions − inches mmSIDE VIEW G24−200 Filter Box Dimensions − inches mmBACK VIEW TOP VIEWG24−200 HEAT SECTION AND CABINET G24−200 Parts ArrangementPage G24−200 BLOWER SECTION G24−200 Parts Arrangement ContinuedPage G24−200 Gas Furnace SafetyShipping and Packing List setting Combustion, Dilution & Ventilation Air GeneralCements and glues EQUIPMENT IN CONFINED SPACE ALL AIR FROM INSIDE Return Air Plenum / Filter Box Installation Setting EquipmentPage BOTTOM RETURN AIR FILTER BOX INSTALLATIONDuct System Blower Motor / Drive InstallationVenting Venting Using a Masonry Chimney Page Page Page SERVING A SINGLE CATEGORY I APPLIANCEPage SERVING A SINGLE CATEGORY I APPLIANCESERVING TWO OR MORE CATEGORY I APPLIANCES VENT CONNECTOR CAPACITYSERVING TWO OR MORE CATEGORY I APPLIANCES COMMON VENT CAPACITYPage CARBON MONOXIDE POISONING HAZARD VENT TERMINATION CLEARANCES FOR INSTALLATIONS IN THE USA AND CANADAPage Horizontal Venting Gas Piping FIRE OR EXPLOSION HAZARD Electrical Alternate make-up G24−200 FIELD WIRING DIAGRAM 120V SINGLE PH 60HZbox right side Alternate make-upG24-200FIELD WIRING DIAGRAM G UNITS − 460V 3PH 60HZ G24−200 FIELD WIRING DIAGRAMJ UNITS − 575V 3PH 60HZ Alternate make-upFIGURE Page P UNITS − 208/230V 1PH 60 HZ WIRING SCHEMATIC DIAGRAM FOR G24−200Y UNITS − 208/230V 3PH 60HZ G UNITS − 460V 3PH 60HZUnit Start−Up Heating Sequence of Operation Other Unit Adjustments and Operation Gas Pressure AdjustmentHigh Altitude Information Temperature Rise Setting blower CFM TABLE DRIVE KIT SPECIFICATIONS TABLE ACCESSORY AIR RESISTANCEPage G24−200 Start−up and Performance Check List Repair Parts ListNORMAL HEATING MODE TroubleshootingABNORMAL HEATING MODE PageNORMAL HEATING MODE 3 − OFF NO POWER OR DETECTED FAULTABNORMAL HEATING MODE LED CODESPOWER ON THERMOSTAT CALLS FOR HEAT W1 ENERGIZED IS THE S10 S99 HIGH LIMIT CLOSED? YES FOR TWO CONDENSING UNITS COOLING SEQUENCE OF OPERATIONFOR A SINGLE CONDENSING UNIT MANUAL FAN OPERATION