Lennox International Inc G24-200 installation instructions Unit Start−Up

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Unit Start−Up

Unit Start−Up

FOR YOUR SAFETY READ BEFORE LIGHTING

Manual backgroundWARNING

Do not use this furnace if any part has been under water. A flood−damaged furnace is extremely dan- gerous. Attempts to use the furnace can result in fire or explosion. A qualified service agency should be contacted to inspect the furnace and to replace all gas controls, control system parts, elec- trical parts that have been wet or the furnace if deemed necessary.

Manual backgroundWARNING

Danger of explosion. Can cause injury or product or property damage. Should the gas supply fail to shut off or if overheating occurs, shut off the gas valve to the furnace before shutting off the electrical supply.

Manual backgroundWARNING

SMOKE POTENTIAL

The heat exchanger in this unit could be a source of smoke on initial firing. Take precautions with respect to building occupants and property. Vent initial sup- ply air outside when possible.

Manual backgroundWARNING

Electric shock hazard. Can cause injury or death. Before attempting to perform any service or maintenance, turn the electrical power to unit OFF at disconnect switch(es). Unit may have multiple power supplies.

Manual backgroundWARNING

Danger of explosion. Can cause injury or death. Do not attempt to light manually. Unit has a direct spark ignition system.

BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

Placing Furnace Into Operation

G24−200 units are equipped with two direct spark ignition systems − one for each heat section. Do not attempt to manually light burners on these furnaces. Each time ther- mostat calls for heat, the burners will automatically light.

Manual backgroundWARNING

Danger of explosion and fire. Can cause injury or product or property damage. You must follow these instructions exactly.

Gas Valve Operation − White Rodgers 36E Two-Stage Gas Valve (Figure 20)

1 − Set the thermostat to the lowest setting.

2 − Turn off all electrical power to the unit.

3 − This furnace is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand.

4 − Remove the control access panels.

WHITE RODGERS 36E GAS VALVE

LOW HEAT MANIFOLD

 

PRESSURE FACTORY-SET,

HIGH HEAT MANIFOLD

NOT FIELD-ADJUSTABLE.

PRESSURE ADJUSTMENT

MANIFOLD

PRESSURE

OUTLET ON SIDE.

GAS VALVE KNOB SHOWN IN

FIGURE 20

5 − Perform the following to both gas valves − Turn knob on gas valve 180_ either way to OFF. Do not force.

6 − Wait five minutes to clear out any gas. If you then smell gas, STOP! Immediately call your gas supplier from your neighbor’s phone. Follow the gas supplier’s instructions. If you don’t smell gas go to next step.

7 − Perform the following to both gas valves − Turn knob on gas valve 180_ either way to ON position.

8 − Replace the control access panels.

9 − Turn on all electrical power to the unit.

10 −Set the thermostat to desired setting.

11 −Both combustion air blowers will start. The burners in both heat sections will light after a 45-second pre- purge.

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Contents 2P0805 INSTALLATION INSTRUCTIONS G24-200P504613M WHAT TO DO IF YOU SMELL GASPage G24−200 Unit Dimensions − inches mmSIDE VIEW G24−200 Filter Box Dimensions − inches mmBACK VIEW TOP VIEWG24−200 Parts Arrangement G24−200 HEAT SECTION AND CABINETPage G24−200 Parts Arrangement Continued G24−200 BLOWER SECTIONPage Safety G24−200 Gas FurnaceShipping and Packing List setting Combustion, Dilution & Ventilation Air GeneralCements and glues EQUIPMENT IN CONFINED SPACE ALL AIR FROM INSIDE Return Air Plenum / Filter Box Installation Setting EquipmentPage BOTTOM RETURN AIR FILTER BOX INSTALLATIONDuct System Blower Motor / Drive InstallationVenting Venting Using a Masonry Chimney Page Page Page SERVING A SINGLE CATEGORY I APPLIANCEPage SERVING A SINGLE CATEGORY I APPLIANCESERVING TWO OR MORE CATEGORY I APPLIANCES VENT CONNECTOR CAPACITYSERVING TWO OR MORE CATEGORY I APPLIANCES COMMON VENT CAPACITYPage CARBON MONOXIDE POISONING HAZARD FOR INSTALLATIONS IN THE USA AND CANADA VENT TERMINATION CLEARANCESPage Horizontal Venting Gas Piping FIRE OR EXPLOSION HAZARD Electrical Alternate make-up G24−200 FIELD WIRING DIAGRAM 120V SINGLE PH 60HZbox right side Alternate make-upG24-200FIELD WIRING DIAGRAM G UNITS − 460V 3PH 60HZ G24−200 FIELD WIRING DIAGRAMJ UNITS − 575V 3PH 60HZ Alternate make-upFIGURE Page P UNITS − 208/230V 1PH 60 HZ WIRING SCHEMATIC DIAGRAM FOR G24−200Y UNITS − 208/230V 3PH 60HZ G UNITS − 460V 3PH 60HZUnit Start−Up Heating Sequence of Operation Gas Pressure Adjustment Other Unit Adjustments and OperationHigh Altitude Information Temperature Rise Setting blower CFM TABLE ACCESSORY AIR RESISTANCE TABLE DRIVE KIT SPECIFICATIONSPage G24−200 Start−up and Performance Check List Repair Parts ListNORMAL HEATING MODE TroubleshootingABNORMAL HEATING MODE PageNORMAL HEATING MODE 3 − OFF NO POWER OR DETECTED FAULTABNORMAL HEATING MODE LED CODESPOWER ON THERMOSTAT CALLS FOR HEAT W1 ENERGIZED IS THE S10 S99 HIGH LIMIT CLOSED? YES FOR TWO CONDENSING UNITS COOLING SEQUENCE OF OPERATIONFOR A SINGLE CONDENSING UNIT MANUAL FAN OPERATION