Lennox International Inc G24-200 installation instructions Setting blower CFM

Page 37
Setting blower CFM

Setting blower CFM

Note − Turn electrical power off when adjusting mo- tor pulley. Blower RPM adjustment is accomplished by changing the motor pulley opening. Loosen Allen screw and turn pulley clockwise to increase RPM or turn coun- terclockwise to decrease. Re-tighten Allen screw. (See Blower motor/drive installation section for the pulley alignment and belt tensioning method.)

1 − Enter table 13 at design CFM and total external static pressure. (Design total external static pressure equals the sum of all pressure drops across all acces- sories which are installed external to furnace and all ductwork/accessories. See table 14 for external filter box with filters pressure drops, C17 coil pressure drops and EMD17M economizer pressure drops.)

2 − The table yields a value for design BHP and RPM.

3 − Select drive kit so that motor maximum BHP (as shown in table 15) exceeds the value from table13.

4 − Run the blowers and measure the actual blower shaft RPM and total external static pressure.

5 − Adjust RPM to the value in table13 which will result in the design CFM. From design CFM and actual Total Exter- nal Static Pressure reading, Table 13 gives required BHP. This value should still be lower than the maximum BHP delivered by the motor as shown in table 15.

6 − As a final check, measure the motor’s current draw and compare it to the motor’s nameplate service factor amps rating (SFA). If the current draw is not less than or equal to the SFA rating, reduce the motor’s load until it is.

TABLE 13

CFM vs TOTAL EXTERNAL STATIC PRESSURE

 

 

 

 

 

 

 

 

Total External Static Pressure − in. w.g. (Pa)

 

 

 

 

 

 

 

Air

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.10 (25)

.20 (50)

.30 (75)

.40 (100)

.50 (125)

.60 (150)

.70 (175)

.80 (200)

.90 (225)

1.00 (250)

1.10 (275)

Volume

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cfm

RPM BHP

RPM BHP

RPM BHP

RPM BHP

RPM BHP

RPM BHP

RPM BHP

RPM BHP

RPM BHP

RPM BHP

RPM BHP

(L/s)

 

(kW)

 

(kW)

 

(kW)

 

(kW)

 

(kW)

 

(kW)

 

(kW)

 

(kW)

 

(kW)

 

(kW)

 

(kW)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2400

- - - -

- - - -

535

0.30

600

0.35

665

0.45

720

0.55

755

0.65

825

0.75

875

0.85

920

0.95

965

1.05

(1135)

 

(0.22)

 

(0.26)

 

(0.34)

 

(0.41)

 

(0.48)

 

(0.56)

 

(0.63)

 

(0.71)

 

(0.78)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2600

- - - -

- - - -

545

0.35

610

0.40

670

0.50

725

0.60

780

0.70

830

0.80

875

0.90

920

1.00

965

1.10

(1225)

 

(0.26)

 

(0.30)

 

(0.37)

 

(0.45)

 

(0.52)

 

(0.60)

 

(0.67)

 

(0.75)

 

(0.82)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2800

- - - -

- - - -

560

0.40

620

0.45

680

0.55

735

1.05

785

0.75

835

0.85

880

0.95

925

1.05

965

1.15

(1320)

 

(0.30)

 

(0.34)

 

(0.41)

 

(0.48)

 

(0.56)

 

(0.63)

 

(0.71)

 

(0.78)

 

(0.86)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3000

- - - -

- - - -

570

0.45

630

0.55

690

0.60

740

0.70

790

0.90

840

0.90

865

1.00

930

1.15

970

1.25

(1415)

 

(0.34)

 

(0.41)

 

(0.45)

 

(0.52)

 

(0.60)

 

(0.67)

 

(0.75)

 

(0.86)

 

(0.93)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3200

- - - -

- - - -

585

0.50

640

0.85

685

0.70

750

0.80

800

0.90

845

1.00

890

1.10

935

1.20

975

1.35

(1510)

 

(0.37)

 

(0.45)

 

(0.52)

 

(0.60)

 

(0.67)

 

(0.75)

 

(0.82)

 

(0.90)

 

(1.34)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3400

- - - -

535

0.50

595

0.55

655

0.65

710

0.75

760

0.85

805

0.95

855

1.05

895

1.20

940

1.30

- - - -

(1605)

 

(0.37)

 

(0.41)

 

(0.48)

 

(0.56)

 

(0.63)

 

(0.71)

 

(0.78)

 

(0.90)

 

(0.97)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3600

- - - -

550

0.55

610

0.65

665

0.75

720

0.85

770

0.95

815

1.05

860

1.15

905

1.25

945

1.40

- - - -

(1700)

 

(0.41)

 

(0.48)

 

(0.56)

 

(0.63)

 

(0.71)

 

(0.78)

 

(0.86)

 

(0.93)

 

(1.04)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3800

- - - -

570

0.60

625

0.70

680

0.80

730

0.90

780

1.05

825

1.15

870

1.25

910

1.35

955

1.50

- - - -

(1795)

 

(0.45)

 

(0.52)

 

(0.60)

 

(0.67)

 

(0.78)

 

(0.86)

 

(0.93)

 

(1.01)

 

(1.12)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4000

- - - -

585

0.70

645

0.80

695

0.90

745

1.00

790

1.10

835

1.25

880

1.35

920

1.45

960

1.60

- - - -

(1890)

 

(0.52)

 

(0.60)

 

(0.67)

 

(0.75)

 

(0.82)

 

(0.93)

 

(1.01)

 

(1.08)

 

(1.19)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4200

550

0.70

605

0.80

660

0.90

710

1.00

760

1.10

805

1.25

850

1.35

890

1.45

930

1.60

970

1.70

- - - -

(1980)

 

(0.52)

 

(0.60)

 

(0.67)

 

(0.75)

 

(0.82)

 

(0.93)

 

(1.01)

 

(1.08)

 

(1.19)

 

(1.27)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4400

570

0.80

625

0.90

675

1.00

725

1.10

770

1.20

815

1.35

860

1.45

900

1.60

940

1.70

- - - -

- - - -

(2075)

 

(0.60)

 

(0.67)

 

(0.75)

 

(0.82)

 

(0.90)

 

(1.01)

 

(1.08)

 

(1.19)

 

(1.27)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4600

590

0.90

645

1.00

695

1.10

740

1.25

785

1.35

830

1.45

870

1.60

915

1.75

950

1.85

- - - -

- - - -

(2170)

 

(0.67)

 

(0.75)

 

(0.82)

 

(0.93)

 

(1.01)

 

(1.08)

 

(1.19)

 

(1.31)

 

(1.38)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4800

610

1.00

660

1.10

710

1.25

755

1.35

800

1.45

845

1.60

885

1.75

925

1.85

965

2.00

- - - -

- - - -

(2265)

 

(0.75)

 

(0.82)

 

(0.93)

 

(1.01)

 

(1.08)

 

(1.19)

 

(1.31)

 

(1.38)

 

(1.49)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5000

630

1.10

680

1.25

730

1.35

775

1.50

815

1.60

860

1.75

900

1.90

940

2.00

975

2.15

- - - -

- - - -

(2360)

 

(0.82)

 

(0.93)

 

(1.01)

 

(1.12)

 

(1.19)

 

(1.31)

 

(1.42)

 

(1.49)

 

(1.60)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE − All air data is measured external to furnace using rear return air opening without air filters in place.

Bold text indicates 2 H.P. (1.5 kW) drive kits.

Page 37

Image 37
Contents 2P0805 INSTALLATION INSTRUCTIONS G24-200P504613M WHAT TO DO IF YOU SMELL GASPage G24−200 Unit Dimensions − inches mmSIDE VIEW G24−200 Filter Box Dimensions − inches mmBACK VIEW TOP VIEWG24−200 HEAT SECTION AND CABINET G24−200 Parts ArrangementPage G24−200 BLOWER SECTION G24−200 Parts Arrangement ContinuedPage G24−200 Gas Furnace SafetyShipping and Packing List setting Combustion, Dilution & Ventilation Air GeneralCements and glues EQUIPMENT IN CONFINED SPACE ALL AIR FROM INSIDE Return Air Plenum / Filter Box Installation Setting EquipmentPage BOTTOM RETURN AIR FILTER BOX INSTALLATIONDuct System Blower Motor / Drive InstallationVenting Venting Using a Masonry Chimney Page Page Page SERVING A SINGLE CATEGORY I APPLIANCEPage SERVING A SINGLE CATEGORY I APPLIANCESERVING TWO OR MORE CATEGORY I APPLIANCES VENT CONNECTOR CAPACITYSERVING TWO OR MORE CATEGORY I APPLIANCES COMMON VENT CAPACITYPage CARBON MONOXIDE POISONING HAZARD VENT TERMINATION CLEARANCES FOR INSTALLATIONS IN THE USA AND CANADAPage Horizontal Venting Gas Piping FIRE OR EXPLOSION HAZARD Electrical Alternate make-up G24−200 FIELD WIRING DIAGRAM 120V SINGLE PH 60HZbox right side Alternate make-upG24-200FIELD WIRING DIAGRAM G UNITS − 460V 3PH 60HZ G24−200 FIELD WIRING DIAGRAMJ UNITS − 575V 3PH 60HZ Alternate make-upFIGURE Page P UNITS − 208/230V 1PH 60 HZ WIRING SCHEMATIC DIAGRAM FOR G24−200Y UNITS − 208/230V 3PH 60HZ G UNITS − 460V 3PH 60HZUnit Start−Up Heating Sequence of Operation Other Unit Adjustments and Operation Gas Pressure AdjustmentHigh Altitude Information Temperature Rise Setting blower CFM TABLE DRIVE KIT SPECIFICATIONS TABLE ACCESSORY AIR RESISTANCEPage G24−200 Start−up and Performance Check List Repair Parts ListNORMAL HEATING MODE TroubleshootingABNORMAL HEATING MODE PageNORMAL HEATING MODE 3 − OFF NO POWER OR DETECTED FAULTABNORMAL HEATING MODE LED CODESPOWER ON THERMOSTAT CALLS FOR HEAT W1 ENERGIZED IS THE S10 S99 HIGH LIMIT CLOSED? YES FOR TWO CONDENSING UNITS COOLING SEQUENCE OF OPERATIONFOR A SINGLE CONDENSING UNIT MANUAL FAN OPERATION