Carrier 48MPD, MPE62L-10R, 50MP62L-10R specifications Controls Conguration and Quick Test

Page 35

Table 18 Ð Component Pressure Drop (in. wg)

COMPONENT

22,000

26,400

30,000

34,000

38,000

42,000

45,800

48,200

52,000

HEAT EXCHANGER

0.31

0.40

0.49

0.58

0.70

0.82

0.95

1.03

1.23

(48MP ONLY)

 

 

 

 

 

 

 

 

 

Table 19 Ð Maximum Allowable

Supply Fan Wheel Speed (Rpm)

48/50MP

FAN TYPE

 

Forward Curved

 

Airfoil

 

 

62L, 70M

835

 

1595

82N, 90P, 10R

715

 

1298

 

 

 

 

Table 20 Ð Maximum Allowable Power Exhaust

Fan Speed (Rpm)

48/50MP

 

FAN TYPE

50% Air

 

100% Air

 

 

62L, 70M

690

 

650

82N, 90P, 10R

600

 

560

 

 

 

 

Table 21 Ð Air Quantity Limits (cfm)

 

 

 

MINIMUM

MINIMUM

UNIT

 

 

GAS HEATING

GAS HEATING

SIZE

MINIMUM

MAXIMUM

(Low Heat

(High Heat

48/50MP

 

 

Units)

Units)

 

 

 

48MPD

48MPE

62L

16,000

32,000

12,850

15,400

70M

18,000

36,000

12,850

15,400

82N

21,000

42,000

14,700

19,250

90P

23,000

46,000

14,700

19,250

10R

26,000

52,000

14,700

19,250

 

 

 

 

 

Controls Con®guration and Quick Test

SUPPLY FAN STATUS SWITCH (FS) Ð A snap acting single- pole, double-throw (SPDT) differential pressure switch is fac- tory mounted in the auxiliary control box. The switch senses the change in pressure across the supply-air fan and pro- vides the fan status. A length of plenum tubing connects the switch to the probe located in the fan discharge box.

The switch must be set prior to unit operation. To set the switch, turn the adjustment screw on top (center) of switch clockwise to increase set point, or counterclockwise to decrease set point. The set point switch range is 0.05 to

2.0in. wg with a deadband of 0.02 in. wg at minimum set point and 0.1 in. wg at maximum set point.

Set switch so that contact makes to NC when supply-air fan is energized. The switch should make (fan on) within 1 minute after supply-air fan is energized and break (fan off) within 1 minute after the fan is deenergized.

CHECK FILTER SWITCH (CFS) Ð A snap acting SPDT switch is factory mounted in the auxiliary control box. The switch senses the differential pressure and provides the micro- processor module with a signal for ®lter status. Two lengths of plenum tubing connect the switch to probes located both upstream and downstream of the unit ®lters.

The switch must be set prior to unit operation. To set the switch, turn the adjustment screw on top (center) of switch slowly clockwise to ®nd the ``pivot'' point where the ®lter

status still reads clean under in the HSIO display. Check the switch operation with the supply-air fan running

and nominal cfm delivery. See Table 22 for clean ®lter pres- sure drops for help in locating the ``pivot'' point. Once this point is found, turn the screw clockwise to obtain the set point at which the ®lter status will be dirty. Use Table 22 as a guide.

Table 22 Ð Filter Switch Dirty Set Point

 

INCREASED

 

 

PRESSURE DROP

APPROXIMATE

FILTER TYPE

TO ``DIRTY''

CLOCKWISE

 

FROM PIVOT

TURNS

 

POINT

 

2-in. Throwaway

0.30 in. wg

2

4-in. Pleated with

0.75 in. wg

5

2-in. Throwaway

 

 

ENTHALPY CONTROL SET POINT Ð The enthalpy sen- sor (See Fig. 45) is located behind the ®lters in the right side economizer hood and is accessed through the ®lter access door. For maximum bene®t of outdoor air, set enthalpy sen- sor control to the A setting. At this setting, when the relative humidity is 50%, and the outdoor air is below 74 F, the sen- sor's relay contacts will be closed. See Fig. 46 and 47.

NOTE: Enthalpy control setting dial is on the enthalpy control.

Economizer Damper Linkage Adjustment Ð When replac- ing economizer damper motors, or if the linkage has come loose, it is critical that the linkages be adjusted correctly. They are sensitive, and incorrect adjustment can cause the motor to stall. Check linkage for free movement and com- plete range of travel.

Minimum Position Set Point Ð Minimum economizer po- sition is set using the keypad and display module. Refer to Control and Troubleshooting literature for more details.

ENTHALPY

SENSOR

Fig. 45 Ð Enthalpy Sensor

35

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Contents Contents Installation, Start-Up and Service InstructionsGeneral ContentsSafety Considerations Install Outdoor Hoods InstallationBase Unit 48/50MP Physical DataPhysical Data FAN Motor Optional Power Exhaust SpecicationsCompressor Oil Charge Variable Frequency Drive VFD Physical DataRoof Curb Dimensions, 48/50MP62L and 70M Roof Curb Dimensions, 48/50MP82N-10R Base Unit Dimensions, 48MP62L, 70M Base Unit Dimensions, 48MP82N-10R Base Unit Dimensions, 50MP62L and 70M Base Unit Dimensions, 50MP82N-10R Unit Unit WeightSize Make Electrical Connections Field Electrical ConnectionsNEC EquipGND MCA Electrical DataFLA LRAManufacturer Recommended Sensor Device Non-Shielded CableSpace Temperature Sensor Wiring Space Temperature Sensor Averaging Heat Interlock Relay Outdoor Air¯ow Control Transducer/Thermistor CCN Connection Approved Shielded Cables Comm CCNCOM Auxiliary Control Box Location 50MP70M Unit Shown Gas Piping Details Installing Flue/Inlet Hoods 48MP Units OnlyFlue De¯ector Baffle Assembled Check Compressor MountingSystem Check PRE-START-UPExample Evaporator-Fan Belts, Pulleys, and Sheaves ÐFan Performance Forward Curved Ð 48/50MP70M Fan Performance Forward Curved Ð 48/50MP62LFan Performance Forward Curved Ð 48/50MP90P Fan Performance Forward Curved Ð 48/50MP82NFan Performance Air Foil Ð 48/50MP62L Fan Performance Forward Curved Ð 48/50MP10RFan Performance Air Foil Ð 48/50MP82N Fan Performance Air Foil Ð 48/50MP70MFan Performance Air Foil Ð 48/50MP10R Fan Performance Air Foil Ð 48/50MP90PControls Conguration and Quick Test Hsio Keypad Key Usage Keypad and Display Module Hsio ConfigurationSet Point Ranges and Defaults Basic Conguration Data SET Point Subfunction Display Default RangeSTART-UP Initial CheckOccupied Cooling GeneralSupply FAN Overrides IGC Control Board LED Alarms48/50MP Units SMG, SCV and MLG Recommended Starting Values Control Loop CheckoutLead Circuit Control SystemComponents Index of Lead/Lag Circuits CompressorsStby YES Keypad and Display Module HsioFunction Hsio Keypad and Display Module Functions and SubfunctionsSUB Functions Variable Frequency Drive VFD Display ServiceEVAPORATOR-FAN MOTORS, PULLEYS, and Belts Power Exhaust MOTORS, PULLEYS, and BeltsManufacturer Lubricant LubricationRefrigerant Circuit Charging Chart Ð Unit 48/50MP62L Charging Chart Unit 48/50MP90P Switch Cutout CUT-IN AdjustmentsPressure Switch Settings Psig kPag Belt Installation and Tensioning06E Compressors, Typical Compressor Protection Gas Valve AdjustmentProtective Devices Main Burner RemovalVariable Frequency Drive VFD Stby no Processor Modules PsioHigh-Voltage Relay Modules DSIO1 and DSIO2 Torque Compressors Compressor Replacement Ð Perform the followingTroubleshooting Compressor Cycles on LOW-PRESSURE Switch Troubleshooting and DiagnosticsProblem Solution Compressor does not RUN Compressor Stops on HIGH-PRESSURE SwitchTroubleshooting and Diagnostics IGC Control Heating Ð 48MP Units Only Page Call for Free Catalog Packaged Service TrainingModel no Serial no Date Technician START-UP ChecklistIV. START-UP III. Preliminary Checklist ItemsCL-3 Fact Config Fanm

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