Carrier MPE62L-10R, 48MPD Control System, Components, Index of Lead/Lag Circuits Compressors

Page 42

8.Once the submaster loop is adjusted, remove all forced values and proceed with veri®cation and adjustment of master loop.

9.To check the master loop:

Create a demand in the master loop. For example: Force the actual space temperature to a value less than the heat- ing set point or greater than the cooling set point.

10.Observe system (loop) response for 10 to 20 minutes to verify stable control. After 10 minutes, if the output con- tinues to swing from full open to full closed, lower the MLG and observe again.

11.Do this until the loop operation is stable. After 10 min- utes, if the loop does not seem to respond (little change in submaster reference), increase the MLG and observe again. Do this until stable operation is achieved.

12.Once satis®ed with loop operation, remove all forced values which may have been initiated during this procedure.

13.Repeat Steps 1-12 until all loops have been checked.

NOTE: For better tuning, the building supervisor or service tool should be used to adjust the proportional and integral terms. Contact your Carrier representative for more details.

IAQ Control Loop Adjustment Ð The IAQ (indoor air quality) control loop is different from the other control loops. It has one gain value that can be adjusted in the serv-

ice subfunction ( ) under IAQG (indoor-air quality

gain). This gain is used to speed up or slow down the response of the economizer dampers to the difference be- tween the IAQ set point and the IAQ sensor. If the econo- mizer is moving too slowly, then the gain needs to be increased. If the economizer moves too rapidly and over- shoots the set point, then the gain should be reduced.

Lead/Lag Circuits Ð Lead/lag circuits and compres- sors are shown in Table 20.

Table 29 Ð Index of Lead/Lag Circuits and

Compressors

UNIT 48/50MP

62L

70M

82N, 90P, 10R

LEAD CIRCUIT

A

A

A

Compressor, Lead

A1

A1

A1

Compressor, Lag

*

A2

A2

LAG CIRCUIT

B

B

B

Compressor, Lead

B1

B1

B1

Compressor, Lag

*

*

B2

*Circuit only has 1 compressor.

Final Checks Ð Ensure all safety controls are opera- ting, control panel covers are on, and the service panels are in place.

Recheck all set points against project speci®cations. Com- plete Start-Up Checklist and record operating values. Leave completed checklist with unit for future reference.

NOTE: If the REMOTE START function is used in this ap- plication, set the LOCAL/REMOTE switch to REMOTE (On) at the end of start-up.

CONTROL SYSTEM

General Ð The control system consists of the following components:

·standard processor module (PSIO 8088 or PSIO1)

·options processor module (PSIO 8052 or PSIO2)

·two standard high-voltage relay modules (DSIO-HV or DSIO1 and DSIO2)

·keypad and display module (HSIO or LID)

·enthalpy sensor

·thermistors

·pressure transducers

·accessory humidity sensors

·space temperature sensors (standard T55 and accessory T56)

·supply-air fan status switch

·check ®lter switch

Components

PROCESSOR MODULE NO. 1 Ð The PSIO1 module moni- tors and processes the following inputs, outputs, and system information:

Inputs:

·transducers

·thermistors

·switches

Outputs:

·condenser-fan contactors

·integrated economizer motor (4 to 20 mA)

·optional supply duct static pressure control (VFD) (4 to 20 mA)

·optional modulating power exhaust control (VFD) (4 to 20 mA)

System Information:

·generates alert and alarm information (via transducer, ther- mistor, and sensor inputs)

·supports CCN level II communications

·supports digital air volume (DAV) interface

NOTE: The correct module address for the PSIO1 is 01 (S1 set at 0; S2 set at 1).

PROCESSOR MODULE NO. 2 Ð The PSIO2 module sup- ports the sensors used for:

·humidity control

·outdoor-air cfm

·indoor-air quality (IAQ)

·smoke control

·superheat monitoring (only when accessory transducer ther- mistor kit is ®eld-installed).

In addition, the PSIO2 supplies the outputs for humidity and hydronic heating coil control and a discrete output with timed clock control (for outdoor building or parking lot lights).

NOTE: The correct module address for the PSIO2 is 31 (S1 set at 3; S2 set at 1).

HIGH-VOLTAGE RELAY MODULES (DSIO) Ð The DSIO modules close contacts to energize evaporator and con- denser fan contactors. The modules also control compressor unloaders, compressor contactors, compressor crankcase heat- ers, heat interlock function, and power exhaust contactor. The compressor status through the compressor lockout (CLO) relays and high-pressure switches (safety circuits) are the in- puts to these modules.

NOTE: The correct module addresses for the DSIO1 and DSIO2 modules are 19 and 49, respectively. Set the switch closest to the mounting plate at 1 (DSIO1) or 4 (DSIO2), and the other switch at 9 (both modules).

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Contents Installation, Start-Up and Service Instructions ContentsContents Safety ConsiderationsGeneral Installation Install Outdoor HoodsPhysical Data Base Unit 48/50MPPhysical Data Variable Frequency Drive VFD Physical Data Optional Power Exhaust SpecicationsCompressor Oil Charge FAN MotorRoof Curb Dimensions, 48/50MP62L and 70M Roof Curb Dimensions, 48/50MP82N-10R Base Unit Dimensions, 48MP62L, 70M Base Unit Dimensions, 48MP82N-10R Base Unit Dimensions, 50MP62L and 70M Base Unit Dimensions, 50MP82N-10R Unit Weight SizeUnit Field Electrical Connections Make Electrical ConnectionsEquip GNDNEC LRA Electrical DataFLA MCARecommended Sensor Device Non-Shielded Cable ManufacturerSpace Temperature Sensor Wiring Space Temperature Sensor Averaging Heat Interlock Relay Outdoor Air¯ow Control Transducer/Thermistor CCN Connection Approved Shielded Cables CCN COMComm Auxiliary Control Box Location 50MP70M Unit Shown Installing Flue/Inlet Hoods 48MP Units Only Gas Piping DetailsCheck Compressor Mounting Flue De¯ector Baffle AssembledPRE-START-UP System CheckEvaporator-Fan Belts, Pulleys, and Sheaves Ð ExampleFan Performance Forward Curved Ð 48/50MP62L Fan Performance Forward Curved Ð 48/50MP70MFan Performance Forward Curved Ð 48/50MP82N Fan Performance Forward Curved Ð 48/50MP90PFan Performance Forward Curved Ð 48/50MP10R Fan Performance Air Foil Ð 48/50MP62LFan Performance Air Foil Ð 48/50MP70M Fan Performance Air Foil Ð 48/50MP82NFan Performance Air Foil Ð 48/50MP90P Fan Performance Air Foil Ð 48/50MP10RControls Conguration and Quick Test Keypad and Display Module Hsio Configuration Hsio Keypad Key UsageSet Point Ranges and Defaults Initial Check SET Point Subfunction Display Default RangeSTART-UP Basic Conguration DataGeneral Supply FANOccupied Cooling IGC Control Board LED Alarms OverridesControl Loop Checkout 48/50MP Units SMG, SCV and MLG Recommended Starting ValuesIndex of Lead/Lag Circuits Compressors Control SystemComponents Lead CircuitKeypad and Display Module Hsio Stby YESHsio Keypad and Display Module Functions and Subfunctions SUB FunctionsFunction Service Variable Frequency Drive VFD DisplayPower Exhaust MOTORS, PULLEYS, and Belts EVAPORATOR-FAN MOTORS, PULLEYS, and BeltsLubrication Refrigerant CircuitManufacturer Lubricant Charging Chart Ð Unit 48/50MP62L Charging Chart Unit 48/50MP90P Belt Installation and Tensioning AdjustmentsPressure Switch Settings Psig kPag Switch Cutout CUT-IN06E Compressors, Typical Main Burner Removal Gas Valve AdjustmentProtective Devices Compressor ProtectionVariable Frequency Drive VFD Processor Modules Psio High-Voltage Relay Modules DSIO1 and DSIO2Stby no Compressor Replacement Ð Perform the following TroubleshootingTorque Compressors Compressor Stops on HIGH-PRESSURE Switch Troubleshooting and DiagnosticsProblem Solution Compressor does not RUN Compressor Cycles on LOW-PRESSURE SwitchTroubleshooting and Diagnostics IGC Control Heating Ð 48MP Units Only Page Packaged Service Training Call for Free CatalogSTART-UP Checklist Model no Serial no Date TechnicianIII. Preliminary Checklist Items IV. START-UPCL-3 Fact Config Fanm

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