Carrier 48MPD, MPE62L-10R, 50MP62L-10R Start-Up, Initial Check, Basic Conguration Data

Page 38

Table 25 Ð Basic Con®guration Data

SET POINT

SUBFUNCTION

DISPLAY

DEFAULT

RANGE

Unit Type

 

TYPE

1 = VAV

CV = 0, VAV = 1

 

 

 

 

 

CV Fan Mode

 

FANM

1 (Continuous)

Auto = 0, Cont = 1

 

 

 

 

 

Economizer Minimum

 

MDP

20 percent

0 to 100

Damper Position

 

 

 

 

 

Heating Occupied*

 

OHSP

68 (F)

55 to 80

 

 

 

 

 

Cooling Occupied

 

OCSP

78 (F)

55 to 80

 

 

 

 

 

Cooling Unoccupied

 

UCSP

90 (F)

75 to 95

 

 

 

 

 

Heating Unoccupied

 

UHSP

55 (F)

40 to 80

 

 

 

 

 

Static Pressure

 

SPSP

1.5 (in. wg)

0 to 5.0

 

 

 

 

 

Supply Air Temperature

 

SASP

55 (F)

45 to 70

 

 

 

 

 

Date and Time

 

TIME

dow.hh.mm mm.dd.yy

Ð

 

 

 

 

 

Override Schedules²

 

OVRD x HR

0 (hrs)

0, 1, 2, 3 or 4

 

 

 

 

 

Schedule I Periods

 

OCC HH.MM

Ð

Ð

 

 

 

 

 

LEGEND

 

 

 

 

CV Ð Constant Volume

VAV Ð Variable Air Volume

*Requires Occupied Heating function enabled. ²See text section for discussion and instructions.

Gas Pressure Check Ð Prior to performing the Quick Test, install gas pressure gages and jumper as follows:

1.Turn off manual gas stop valve.

2.Install a jumper between HR1-NO and HR2-NO.

3.Connect pressure gage to gas supply pressure tap. See Fig. 34.

4.Connect pressure gage to manifold pressure tap on each gas manifold.

5.Turn on manual gas stop valve.

During the heating portion of the Quick Test, ,

both the ®rst and second stage of gas heat will be tested. During the ®rst stage, all of the burner sections will operate at low ®re condition (approximately 75% capacity). During the second stage, all of the burner sections will operate at 100% capacity.

During the Quick Test of stage 2, after the unit has been operating for several minutes, verify that the incoming gas line pressure is 5.5 in. wg or greater. Also, verify that the manifold pressure at each burner section is 3.3 in. wg. If manifold pressure must be adjusted, refer to the Gas Valve Adjustment section on page 52.

After the unit has been in operation for 5 minutes, check the temperature rise across the unit heat exchangers. See the unit informative plate for correct rise range limits. Air quan- tities may need to be adjusted to bring the actual rise within allowable limits.

IMPORTANT: After the Quick Test has been perfor- mend for stage 2, remove the jumper betwen HR1-NO and HR2-NO.

Check Supply Fan Rotation Ð If unit is equipped with an optional VFD, check for correct fan rotation. Fan direction can be changed by disconnecting power and switch- ing 2 power leads downstream of the VFD output terminals T1, T2, and T3.

START-UP

Initial Check

IMPORTANT: Do not attempt to start unit, even mo- mentarily, until all items on the Start-Up Checklist and the following steps have been completed.

1.Verify unit has been installed per the Installation section of this literature.

2.Certify that all auxiliary components (sensors, controls, etc.) have been installed and wired to the control boxes per these instructions, the Controls and Troubleshooting literature and the unit wiring label diagrams.

3.Verify that pressure hoses (static, duct, etc.) are properly attached, routed, and free from pinches or crimps that may affect proper control operation.

4.Set any control con®gurations that are required (®eld- installed accessories, etc.). The unit is factory con®gured for all appropriate factory-installed options with the applicable controls programmed to the default values. See unit Controls and Troubleshooting literature for appli- cable con®guration values.

5.Enter unit set points (if applicable). The unit is shipped with the set point default values shown in the Con- trols and Troubleshooting literature. If a different set point is required, change per the example shown under Set Point Function section in Controls and Troubleshooting literature.

6.Con®gure schedule subfunctions (if applicable): occu- pied, unoccupied, and holiday periods. See Schedule Func- tion section in Controls and Troubleshooting literature for details on setting periods.

7.Verify that control time periods programmed meet cur- rent requirements.

8.Check all electrical connections to be sure they are tight.

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Contents Installation, Start-Up and Service Instructions ContentsGeneral ContentsSafety Considerations Installation Install Outdoor HoodsPhysical Data Base Unit 48/50MPPhysical Data Variable Frequency Drive VFD Physical Data Optional Power Exhaust SpecicationsCompressor Oil Charge FAN MotorRoof Curb Dimensions, 48/50MP62L and 70M Roof Curb Dimensions, 48/50MP82N-10R Base Unit Dimensions, 48MP62L, 70M Base Unit Dimensions, 48MP82N-10R Base Unit Dimensions, 50MP62L and 70M Base Unit Dimensions, 50MP82N-10R Unit Unit WeightSize Field Electrical Connections Make Electrical ConnectionsNEC EquipGND LRA Electrical DataFLA MCARecommended Sensor Device Non-Shielded Cable ManufacturerSpace Temperature Sensor Wiring Space Temperature Sensor Averaging Heat Interlock Relay Outdoor Air¯ow Control Transducer/Thermistor CCN Connection Approved Shielded Cables Comm CCNCOM Auxiliary Control Box Location 50MP70M Unit Shown Installing Flue/Inlet Hoods 48MP Units Only Gas Piping DetailsCheck Compressor Mounting Flue De¯ector Baffle AssembledPRE-START-UP System CheckEvaporator-Fan Belts, Pulleys, and Sheaves Ð ExampleFan Performance Forward Curved Ð 48/50MP62L Fan Performance Forward Curved Ð 48/50MP70MFan Performance Forward Curved Ð 48/50MP82N Fan Performance Forward Curved Ð 48/50MP90PFan Performance Forward Curved Ð 48/50MP10R Fan Performance Air Foil Ð 48/50MP62LFan Performance Air Foil Ð 48/50MP70M Fan Performance Air Foil Ð 48/50MP82NFan Performance Air Foil Ð 48/50MP90P Fan Performance Air Foil Ð 48/50MP10RControls Conguration and Quick Test Keypad and Display Module Hsio Configuration Hsio Keypad Key UsageSet Point Ranges and Defaults Initial Check SET Point Subfunction Display Default RangeSTART-UP Basic Conguration DataOccupied Cooling GeneralSupply FAN IGC Control Board LED Alarms OverridesControl Loop Checkout 48/50MP Units SMG, SCV and MLG Recommended Starting ValuesIndex of Lead/Lag Circuits Compressors Control SystemComponents Lead CircuitKeypad and Display Module Hsio Stby YESFunction Hsio Keypad and Display Module Functions and SubfunctionsSUB Functions Service Variable Frequency Drive VFD DisplayPower Exhaust MOTORS, PULLEYS, and Belts EVAPORATOR-FAN MOTORS, PULLEYS, and BeltsManufacturer Lubricant LubricationRefrigerant Circuit Charging Chart Ð Unit 48/50MP62L Charging Chart Unit 48/50MP90P Belt Installation and Tensioning AdjustmentsPressure Switch Settings Psig kPag Switch Cutout CUT-IN06E Compressors, Typical Main Burner Removal Gas Valve AdjustmentProtective Devices Compressor ProtectionVariable Frequency Drive VFD Stby no Processor Modules PsioHigh-Voltage Relay Modules DSIO1 and DSIO2 Torque Compressors Compressor Replacement Ð Perform the followingTroubleshooting Compressor Stops on HIGH-PRESSURE Switch Troubleshooting and DiagnosticsProblem Solution Compressor does not RUN Compressor Cycles on LOW-PRESSURE SwitchTroubleshooting and Diagnostics IGC Control Heating Ð 48MP Units Only Page Packaged Service Training Call for Free CatalogSTART-UP Checklist Model no Serial no Date TechnicianIII. Preliminary Checklist Items IV. START-UPCL-3 Fact Config Fanm

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