Carrier 48MPD, MPE62L-10R, 50MP62L-10R Lubrication, Refrigerant Circuit, Manufacturer Lubricant

Page 47

MAIN BURNERS (48MP Only) Ð At the beginning of each heating season, inspect for deterioration or blockage due to corrosion or other causes. Observe the main burner ¯ames. Refer to Main Burners section on page 52.

FLUE GAS PASSAGEWAYS (48MP Only) Ð The ¯ue col- lector box and heat exchanger cells may be inspected by re- moving heat exchanger access panel (Fig. 3 and 4), ¯ue box cover, and main burner assembly (Fig. 52). Refer to Main Burners section on page 52 for burner removal sequence. If cleaning is required, remove heat exchanger baffles and clean tubes with a wire brush.

Use caution with ceramic heat exchanger baffles. When installing retaining clip, be sure the center leg of the clip extends inward toward baffle. See Fig. 53.

COMBUSTION-AIR BLOWERS (48MP Only) Ð Clean pe- riodically to assure proper air¯ow and heating efficiency. In- spect blower wheel every fall and periodically during heat- ing season. For the ®rst heating season, inspect blower wheel bi-monthly to determine proper cleaning frequency.

To inspect blower wheel, remove heat exchanger access panel. Shine a ¯ashlight into opening to inspect wheel. If cleaning is required, remove motor and wheel assembly by removing screws holding motor mounting plate to top of com- bustion fan housing (Fig. 54). The motor and wheel assem- bly will slide up and out of the fan housing. Remove the blower wheel from the motor shaft and clean with a deter- gent or solvent. Replace motor and wheel assembly.

Lubrication

COMPRESSORS Ð Each compressor is correctly charged at the factory. Refer to 06E Compressor Service Manuals if additional information regarding compressor lubrication sys- tem is required. See Compressor Oil section on page 29 and Table 3.

FAN SHAFT BEARINGS Ð Lubricate fan shaft bearings at least once a year with suitable bearing grease. Extended grease lines are provided on pulley side of blower. Typical lubri- cants are given below:

MANUFACTURER

LUBRICANT

Texaco

Regal AFB-2*

Mobil

Mobilplex EP No. 1

Sunoco

Prestige 42

Texaco

Multifak 2

*Preferred lubricant because it contains rust and oxidation inhibitors.

FAN MOTOR BEARINGS Ð The condenser- and evaporator- fan motors have sealed bearings so no ®eld lubrication is required.

DOOR HINGES Ð All door hinges should be lubricated at least once a year.

Coil Cleaning Ð Clean the coils with a vacuum cleaner, compressed air, water, or a non-wire bristle brush.

Refrigerant Circuit

LEAK TESTING Ð Units are shipped with a full operating charge of R-22 (see Table 1). If there is no pressure in the system, introduce enough nitrogen to search for the leak. Repair the leak using good refrigeration practices. After leaks are repaired, system must be evacuated and dehydrated using methods described in GTAC II, Module 4, System Dehydration.

REFRIGERANT CHARGE (Refer to Table 1) Ð At the liq- uid line connection point on each circuit is a factory- installed liquid line service valve. On each valve is a 1¤4-in. Schrader connection for charging liquid refrigerant.

All units are shipped with a complete operating charge of R-22. See unit nameplate and Table 1 for amount of charge. When adding a complete charge, evacuate system using stand- ard evacuating procedures and weigh in the speci®ed amount of charge. All units have charging charts for each refrigerant circuit. See Fig. 55-59.

Fig. 52 Ð Burner Section Detail

CERAMIC

BAFFLE

CLIP

HEAT EXCHANGER

TUBES

NOTE: One baffle and clip wll be in each upper tube of the heat exchanger.

Fig. 53 Ð Removing Heat Exchanger Ceramic

Baffles and Clips

Fig. 54 Ð Combustion Blower Removal

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Contents Contents Installation, Start-Up and Service InstructionsGeneral ContentsSafety Considerations Install Outdoor Hoods InstallationBase Unit 48/50MP Physical DataPhysical Data FAN Motor Optional Power Exhaust SpecicationsCompressor Oil Charge Variable Frequency Drive VFD Physical DataRoof Curb Dimensions, 48/50MP62L and 70M Roof Curb Dimensions, 48/50MP82N-10R Base Unit Dimensions, 48MP62L, 70M Base Unit Dimensions, 48MP82N-10R Base Unit Dimensions, 50MP62L and 70M Base Unit Dimensions, 50MP82N-10R Unit Unit WeightSize Make Electrical Connections Field Electrical ConnectionsNEC EquipGND MCA Electrical DataFLA LRAManufacturer Recommended Sensor Device Non-Shielded CableSpace Temperature Sensor Wiring Space Temperature Sensor Averaging Heat Interlock Relay Outdoor Air¯ow Control Transducer/Thermistor CCN Connection Approved Shielded Cables Comm CCNCOM Auxiliary Control Box Location 50MP70M Unit Shown Gas Piping Details Installing Flue/Inlet Hoods 48MP Units OnlyFlue De¯ector Baffle Assembled Check Compressor MountingSystem Check PRE-START-UPExample Evaporator-Fan Belts, Pulleys, and Sheaves ÐFan Performance Forward Curved Ð 48/50MP70M Fan Performance Forward Curved Ð 48/50MP62LFan Performance Forward Curved Ð 48/50MP90P Fan Performance Forward Curved Ð 48/50MP82NFan Performance Air Foil Ð 48/50MP62L Fan Performance Forward Curved Ð 48/50MP10RFan Performance Air Foil Ð 48/50MP82N Fan Performance Air Foil Ð 48/50MP70MFan Performance Air Foil Ð 48/50MP10R Fan Performance Air Foil Ð 48/50MP90PControls Conguration and Quick Test Hsio Keypad Key Usage Keypad and Display Module Hsio ConfigurationSet Point Ranges and Defaults Basic Conguration Data SET Point Subfunction Display Default RangeSTART-UP Initial CheckOccupied Cooling GeneralSupply FAN Overrides IGC Control Board LED Alarms48/50MP Units SMG, SCV and MLG Recommended Starting Values Control Loop CheckoutLead Circuit Control SystemComponents Index of Lead/Lag Circuits CompressorsStby YES Keypad and Display Module HsioFunction Hsio Keypad and Display Module Functions and SubfunctionsSUB Functions Variable Frequency Drive VFD Display ServiceEVAPORATOR-FAN MOTORS, PULLEYS, and Belts Power Exhaust MOTORS, PULLEYS, and BeltsManufacturer Lubricant LubricationRefrigerant Circuit Charging Chart Ð Unit 48/50MP62L Charging Chart Unit 48/50MP90P Switch Cutout CUT-IN AdjustmentsPressure Switch Settings Psig kPag Belt Installation and Tensioning06E Compressors, Typical Compressor Protection Gas Valve AdjustmentProtective Devices Main Burner RemovalVariable Frequency Drive VFD Stby no Processor Modules PsioHigh-Voltage Relay Modules DSIO1 and DSIO2 Torque Compressors Compressor Replacement Ð Perform the followingTroubleshooting Compressor Cycles on LOW-PRESSURE Switch Troubleshooting and DiagnosticsProblem Solution Compressor does not RUN Compressor Stops on HIGH-PRESSURE SwitchTroubleshooting and Diagnostics IGC Control Heating Ð 48MP Units Only Page Call for Free Catalog Packaged Service TrainingModel no Serial no Date Technician START-UP ChecklistIV. START-UP III. Preliminary Checklist ItemsCL-3 Fact Config Fanm

MPE62L-10R, 50MP62L-10R, 48MPD specifications

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