Carrier 48MPD, MPE62L-10R, 50MP62L-10R Evaporator-Fan Belts, Pulleys, and Sheaves Ð, Example

Page 29

11.Check supply fan belts, sheaves, and bearings. Check the lubrication of the fan and motor bearings. Check bear- ing and bearing set screws for tightness. Check sheave alignment and belt tension. Hand turn fan to ensure fan wheel does not rub on housing. The fan shaft and motor shaft must turn freely before power is applied to the unit.

12.Check exhaust fan belts, sheaves, and bearings. Check the lubrication of the fan and motor bearings. Check bear- ing and bearing set screws for tightness. Check sheave alignment and belt tension. Hand turn fan to ensure fan wheel does not rub on housing.

13.Check economizer linkage. Economizer dampers should be fully closed. Linkage should permit full and free travel.

14.Check that the correct return air ®lters are installed in the ®lter tracks. Do not operate unit without return air ®lters.

15.Check that all access doors on the air handler section have been closed and secured.

16.Fan motors are 3-phase. Check rotation of fans during ®rst start-up check. Fan rotation is clockwise as viewed from top of unit. If fan is not turning clockwise, reverse 2 of the power wires.

Compressor Oil Ð Check that compressor oil is vis- ible in the sight glass of the compressor. All units are factory charged with oil. See Table 3. Observe oil level closely at start-up. If oil level is below the sight glass and cannot be seen, add oil until the level is approximately 3¤8 to 1¤8 of sight glass (06E-299 compressors are 1¤8 of sight glass). See Fig. 44. See Oil Charge section on page 49 for information on adding or removing oil.

If oil charge is above sight glass, do not remove any oil until the compressor crankcase heater has been on for at least 24 hours. When additional oil or a complete charge is needed, use only Carrier-approved compressor oil.

Do not reuse drained oil and do not use any oil that has been exposed to the atmosphere.

COMPRESSOR

 

06E

COMPRESSOR

(EXCEPT 06E-299)

06E-299

1/8

3/8

1/8

Fig. 44 Ð Operating Oil Levels

(Sight Glass)

Evaporator-Fan Belts, Pulleys, and Sheaves Ð

Belts, pulleys, and sheaves are factory installed. All pulleys are nonadjustable.

See Table 1 for fan shaft center distance ranges and shaft sizes when making selections for ®eld-supplied drives.

Factory-installed drives are ®xed-speed and are non- adjustable. Refer to Table 1 for factory-supplied wheel speeds and drive set data.

If different wheel speeds are required for an application, Carrier recommends that the installer contact the nearest Brown- ing dealer. The Browning dealer can develop the required information for the fan drive set.

Observe the maximum wheel speed and unit air¯ow lim- its for the speci®c unit size and fan type.

See Tables 8-12 for forward curve supply fan perfor- mance. See Tables 13-17 for air foil supply fan perfor- mance.

FAN PERFORMANCE, 48MP UNITS Ð To obtain fan per- formance for 48MP units:

1.Enter fan performance table for appropriate base unit type and unit size.

2.Determine the external static pressure from the fan per- formance table using fan type, ®eld-measured rpm, and air¯ow (cfm).

3.Refer to the Component Pressure Drops table (Table 18) on page 35. Calculate the adjusted external static pres- sure value for the correct unit size and air¯ow for gas heat units.

4.Calculate the net external static pressure for the gas heat units by subtracting the adjusted external static pressure value from Table 18 (Step 3) from the external static pres- sure from the fan performnce table (Step 2).

EXAMPLE:

Field Measurements: Unit: 48MP62L

Fan Type: Forward Curved

RPM: 500

CFM: 22,000

1.Select Fan Performance Table 8, 48/50MP62L with For- ward Curved fan.

2.Determine external static pressure using 500 rpm and 22,000 cfm. ESP = 1.25.

3.Read the adjusted external static pressure from the Com- ponent Static Pressure Drops table for 48MP62L gas heat units at 22,000 cfm. Adjusted ESP = 0.31.

4.Calculate external static pressure.

ESP = ESP − ESP Adjusted

=1.25 − 0.31

=0.94 in. wg

Check rotation of wheel with arrow on the fan housing. Check fan speed with a strobe-type tachometer, or use this formula:

Fan

=

motor rpm x motor sheave pitch diameter (in.)

Rpm

fan sheave pitch diameter (in.)

(Obtain motor rpm from the fan motor nameplate and read sheave pitch diameters marked on the fan and motor sheaves.)

EXAMPLE:

Nameplate motor rpm . . . . . . . . . . . . . . . . . . . . . . . . . 1760 Motor sheave pitch diameter (in.) . . . . . . . . . . . . . . . . . 6.4 Fan sheave pitch diameter (in.) . . . . . . . . . . . . . . . . . . 12.4

 

1760 x 6.4

Fan Rpm =

 

= 908 Rpm

12.4

 

 

The maximum allowable fan speed for the supply fan is shown in Table 19. The maximum allowable fan speed for the power exhaust fan is shown in Table 20.

Excessive fan speed may result in condensate carryover from the evaporator coil, fan motor overload, or wheel fail- ure. See Table 21 for Air Quantity Limits on page 35.

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Contents Contents Installation, Start-Up and Service InstructionsGeneral ContentsSafety Considerations Install Outdoor Hoods InstallationBase Unit 48/50MP Physical DataPhysical Data Compressor Oil Charge Optional Power Exhaust SpecicationsVariable Frequency Drive VFD Physical Data FAN MotorRoof Curb Dimensions, 48/50MP62L and 70M Roof Curb Dimensions, 48/50MP82N-10R Base Unit Dimensions, 48MP62L, 70M Base Unit Dimensions, 48MP82N-10R Base Unit Dimensions, 50MP62L and 70M Base Unit Dimensions, 50MP82N-10R Unit Unit WeightSize Make Electrical Connections Field Electrical ConnectionsNEC EquipGND FLA Electrical DataLRA MCAManufacturer Recommended Sensor Device Non-Shielded CableSpace Temperature Sensor Wiring Space Temperature Sensor Averaging Heat Interlock Relay Outdoor Air¯ow Control Transducer/Thermistor CCN Connection Approved Shielded Cables Comm CCNCOM Auxiliary Control Box Location 50MP70M Unit Shown Gas Piping Details Installing Flue/Inlet Hoods 48MP Units OnlyFlue De¯ector Baffle Assembled Check Compressor MountingSystem Check PRE-START-UPExample Evaporator-Fan Belts, Pulleys, and Sheaves ÐFan Performance Forward Curved Ð 48/50MP70M Fan Performance Forward Curved Ð 48/50MP62LFan Performance Forward Curved Ð 48/50MP90P Fan Performance Forward Curved Ð 48/50MP82NFan Performance Air Foil Ð 48/50MP62L Fan Performance Forward Curved Ð 48/50MP10RFan Performance Air Foil Ð 48/50MP82N Fan Performance Air Foil Ð 48/50MP70MFan Performance Air Foil Ð 48/50MP10R Fan Performance Air Foil Ð 48/50MP90PControls Conguration and Quick Test Hsio Keypad Key Usage Keypad and Display Module Hsio ConfigurationSet Point Ranges and Defaults START-UP SET Point Subfunction Display Default RangeInitial Check Basic Conguration DataOccupied Cooling GeneralSupply FAN Overrides IGC Control Board LED Alarms48/50MP Units SMG, SCV and MLG Recommended Starting Values Control Loop CheckoutComponents Control SystemIndex of Lead/Lag Circuits Compressors Lead CircuitStby YES Keypad and Display Module HsioFunction Hsio Keypad and Display Module Functions and SubfunctionsSUB Functions Variable Frequency Drive VFD Display ServiceEVAPORATOR-FAN MOTORS, PULLEYS, and Belts Power Exhaust MOTORS, PULLEYS, and BeltsManufacturer Lubricant LubricationRefrigerant Circuit Charging Chart Ð Unit 48/50MP62L Charging Chart Unit 48/50MP90P Pressure Switch Settings Psig kPag AdjustmentsBelt Installation and Tensioning Switch Cutout CUT-IN06E Compressors, Typical Protective Devices Gas Valve AdjustmentMain Burner Removal Compressor ProtectionVariable Frequency Drive VFD Stby no Processor Modules PsioHigh-Voltage Relay Modules DSIO1 and DSIO2 Torque Compressors Compressor Replacement Ð Perform the followingTroubleshooting Problem Solution Compressor does not RUN Troubleshooting and DiagnosticsCompressor Stops on HIGH-PRESSURE Switch Compressor Cycles on LOW-PRESSURE SwitchTroubleshooting and Diagnostics IGC Control Heating Ð 48MP Units Only Page Call for Free Catalog Packaged Service TrainingModel no Serial no Date Technician START-UP ChecklistIV. START-UP III. Preliminary Checklist ItemsCL-3 Fact Config Fanm

MPE62L-10R, 50MP62L-10R, 48MPD specifications

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