Regency U32S-NG5 Maintenance, Valve Assembly Replacement, Burner, Door Frame, Base Cover

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VALVE ASSEMBLY REPLACEMENT

MAINTENANCE

VALVE ASSEMBLY REPLACEMENT

1)Turn the unit off and allow it to cool down to room temperature.

2)Disconnect the power source and turn off the gas supply to the insert.

3)Open the bottom louver.

4)Remove the door frame by lifting out from the bottom and lift up off the glass door.

Burner

8) Remove the base cover by lifting up from the back and maneover out.

Door Frame

Glass Door

5)Remove the glass door.

a)Remove the 2 hooks shown below at the bottom of the glass door.

b)Swing the door out 45o from the bottom and lift up and

out.

6)Remove the burner by undoing the 2 screws shown. Carefully slide the burner to the left. Then lift the burner up and out ensuring not to spill glass crystals.

7)Carefully set aside the burner and glass crystals.

Base Cover

9)Disconnect the ON/OFF connector wires from the valve.

NOTE: For LP units disconnect the DC Sparker ignitor wire from the valve.

ON/OFF Wires

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U32S-5 FPI Direct Vent Gas Insert

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Contents Installation Manual U32 Sunrise Gas InsertOwners 918-788TO THE NEW OWNER TABLE OF CONTENTS SAFETY LABELMAINTENANCE PARTS LISTSAFETY LABEL REQUIREMENTS MA Code - CO Detectorfor the State of Massachusetts only 5.08 Modifications to NFPA-54,ChapterUNIT DIMENSIONS U32S-5FPI Direct Vent Gas InsertINSTALLATION FOR YOUR SAFETYSPECIFICATIONS GAS PRESSURE TESTINGINSTALLATION INSTALLATION CHECKLISTMINIMUM FIREPLACE DIMENSIONS MANUFACTURED MOBILE HOME ADDITIONAL REQUIREMENTSINSTALLATION GAS CONNECTIONVENTING COMBUSTIBLE MANTELINSTALLATION FLUE LINER INSTALLATIONGAS PIPE PRESSURE TESTING GAS INSERT AERATION SYSTEMINSTALLATION U32S-5using SIT 820 NOVA Gas ValveCONVERSION KIT # 434-969FROM NG TO LP IF IN DOUBT DO NOT DO THIS CONVERSIONINSTALLATION Installer NoticeDo not overtighten the screw. Recommended to grip the wrench by the short sideINSTALLATION Installation of the DC SparkerIgnitor Wire Piezo Ignitor Ground wire from kitINSTALLATION OPTIONAL REMOTE CONTROLto the 120V wires Thermostat Wire Table remote control the 120V wiresINSTALLATION WIRING DIAGRAMSCAUTION Label all wires prior to disconnection when servicingINSTALLATION INSTALLATION INSTALLATION ON BURNERGLASS CRYSTAL OR OPTIONAL CERAMIC STONES Minimum Air shutter OpeningDiagram Diagram 1a Diagram 1b Diagram INSTALLATIONSTANDARD FLUSH DOOR INSTALLATION FACEPLATE AND DOOR FRAME INSTALLATIONKit# 425-914Contents List Door FrameINSTALLATION Completed Faceplate & Door Frame Installation8Lower the door frame gently into place 10Slide unit into final positionINSTALLATION OPTIONAL HEARTH TRIM INSTALLATION2 Hearth Trim Installation 4 Hearth Trim InstallationOPERATING INSTRUCTIONS LIGHTING PROCEDURESHUTDOWN PROCEDURE OPERATING INSTRUCTIONSMAINTENANCE INSTRUCTIONS OPERATING INSTRUCTIONSCOPY OF LIGHTING INSTRUCTION PLATE DO NOT REMOVE THIS INSTRUCTION PLATEMAINTENANCE GENERAL VENT MAINTENANCEDOOR GLASS GLASS GASKETMAINTENANCE FAN MAINTENANCEFAN REMOVAL BurnerMAINTENANCE Fan access platePilot assembly wires Base CoverMAINTENANCE REPLACING THE FANMAINTENANCE VALVE ASSEMBLY REPLACEMENTON/OFF Wires BurnerMAINTENANCE 11Slightly lift out valve tray12 Disconnect the inlet gas line U32S-5FPI Direct Vent Gas InsertMAIN ASSEMBLY PARTS LISTDescription PARTS LIST BURNER ASSEMBLYDescription 4 10 11 9 13PARTS LIST 1425-512Door Bottom Assembly 2425-513Frame InsideFACEPLATE AND DOORFRAME 3425-514Faceplate Outside 4425-942Hearth TrimU32S-5FPI Direct Vent Gas Insert U32S-5FPI Direct Vent Gas Insert WARRANTY The Warranty Limited LifetimeConditions ExclusionsSee the inside back cover for details