Intelligent Motion Systems manual Planetary Gearbox for MDrive34AC Plus2, A-14

Page 67

Planetary Gearbox for MDrive34AC Plus2

Planetary Gearbox for MDrive34AC Plus2

MDrive34AC Plus2 Planetary Gearbox Parameters

	Permitted	Gearbox	Maximum		Output Side with Ball Bearing
	Output Torque	Efficiency	Backlash	Maximum Load			Weight
	Output Torque	Efficiency	Backlash	(lb-force/N)			(oz/g)
	(oz-in/Nm)			(lb-force/N)			(oz/g)
	(oz-in/Nm)			Radial	Axial	Gearbox		with Flange
				Radial	Axial	Gearbox		with Flange
1-STAGE	2832/20.0	0.80	1.0°	90/400	18/80	64.4/1827		66.7/1890
2-STAGE	8496/60.0	0.75	1.5°	135/600	27/120	89.5/2538		92.6/2625
3-STAGE	16992/120.0	0.70	2.0°	225/1000	45/200	92.6/2625		118.5/3360

Table B.2: Planetary Gearbox Specifications – PM81

*Gearbox without Flange

†Gearbox with Flange

4x Ø 0.217 (Ø5.5) Hole†

M6 x 0.472 (12.0) Deep*

3.386 SQ. (86.0 SQ.)

-0.0004*	0.030)	0.0008
0.010)	-	0.0008
	†
+0.0006/	0.0012
+0.0006/	+0/	-
-	-	- 0.021)
+0.015/50.0	73.0+0/	+0/
1.969	2.874	+0/19.0
Ø (Ø or Ø (Ø		0.748
		Ø (Ø
		Ø (Ø

1.929*

(49.0)

or

1.811†

(46.0)

1.575 (40.0)

K1 ±0.02 (±0.5)

0.197*(5.0) or 0.079(2.0)†

		MDrive34Plus
Ø 3.189 (Ø 81.0)

Ø2.56* (Ø 65.0)

2.739 SQ.†

(69.58 SQ.)

Ctrg. DIN 332-D M6x16

Key DIN 6885-A-6x6x28mm

0.394† (10.0)

	Dimensions in inches (mm)
Stages	K1	K1
	(Gearbox)	(NEMA Flange)
1-Stage	4.315 (109.6)	4.433 (112.6)
2-Stage	5.169 (131.3)	5.287 (134.3)
3-Stage	6.024 (153.0)	6.142 (156.0)

Figure B.7: Planetary Gearbox Specifications for MDrive34AC Plus2

PM81 Gearbox Ratios and Part Numbers

Planetary	Ratio	Part
Gearbox	(Rounded)	Number
1-Stage	3.71:1	G1A1
1-Stage	5.18:1	G1A2
1-Stage	6.75:1	G1A3

2-Stage	13.73:1	G1A4
2-Stage	15.88:1	G1A5
2-Stage	18.37:1	G1A6
2-Stage	19.20:1	G1A7
2-Stage	22.21:1	G1A8
2-Stage	25.01:1	G1A9
2-Stage	26.85:1	G1B1
2-Stage	28.93:1	G1B2
2-Stage	34.98:1	G1B3
2-Stage	45.56:1	G1B4

Planetary	Ratio	Part
Gearbox	(Rounded)	Number
3-Stage	50.89:1	G1B5
3-Stage	58.86:1	G1B6
3-Stage	68.07:1	G1B7
3-Stage	71.16:1	G1B8
3-Stage	78.72:1	G1B9
3-Stage	92.70:1	G1C1
3-Stage	95.18:1	G1C2
3-Stage	99.51:1	G1C3
3-Stage	107.21:1	G1C4
3-Stage	115.08:1	G1C5
3-Stage	123.98:1	G1C6
3-Stage	129.62:1	G1C7
3-Stage	139.14:1	G1C8
3-Stage	149.90:1	G1C9
3-Stage	168.85:1	G1D1
3-Stage	181.25:1	G1D2
3-Stage	195.27:1	G1D3
3-Stage	236.10:1	G1D4
3-Stage	307.55:1	G1D5

Table B.3: Planetary Gearbox Ratios and Part Numbers

A-14	MDriveAC Plus Microstepping Hardware - Revision R031808
	Relevant to Firmware Version 3.0.02

Image 67

Contents OPERATING INSTRUCTIONS Excellence in MotionTM34 TM 42TMinaccuracies Low Voltage Installation InformationMDriveAC Plus Microstepping Revision R031808 Qualification of personnel Important informationIntended Use This page intentionally left blank 1-13 Table Of ContentsPart 1 Hardware Specifications Part 2 Interfacing and Configuration2-21 Section 2.3: Using the IMS SPI Motor InterfaceSection 2.4: Using User-DefinedSPI 2-12Appendices List Of FiguresPart 1: Hardware Specifications Part 2: Interfacing and ConfigurationAppendices List of TablesPart 1: Hardware Specifications Part 2: Interfacing and ConfigurationMDriveAC Plus Microstepping Connecting AC PowerConnect Opto Power and Logic Inputs GETTING STARTEDFigure GS.2: MDriveAC Plus CD Connecting Parameter Setup CableInstall the IMS SPI Motor Interface Motion Settings DialogInput Settings DialogExcellence in Motion TM PART HARDWARE SPECIFICATIONSmICROSTEPPING Relevant to Firmware Version Page Intentionally Left BlankIntroduction to the MDrive34AC Plus Microstepping ConfiguringFeatures and Benefits SECTION20 Microstep Resolutions up to I/O Specifications General SpecificationsElectrical Specifications Thermal SpecificationsDefault Setup ParametersMDriveAC Plus Microstepping Setup Parameters Motor SpecificationsControl Knob Mechanical SpecificationsDimensions in Inches mm ConnectorsThe following cordset is Pin Assignment and Descriptionavailable to interface to the 19-PinM23 Connector NEED A CABLE?Function Pin Assignment - P1 I/O, SPI and EncoderConnections Pin #Inside: Pins 13 - Outside: Pins 1Options and Accessories Motor, Power Supply, and Drive Electronics Introduction to the MDrive42AC Plus MicrosteppingConfiguring Features and Benefits20 Microstep Resolutions up to Communications Specifications Electrical SpecificationsThermal Specifications I/O SpecificationsTable 1.4.1: Setup Parameters Setup ParametersMDriveAC Plus Microstepping Setup Parameters DefaultP1 P3 Mechanical SpecificationsDimensions in Inches mm ConnectorsThe following cordset is available to interface to the 19-PinM23 ConnectorPin Assignment and Description NEED A CABLE?Function Pin Assignment - P1 I/O, SPI and EncoderConnections Pin #Inside: Pins 13 - Outside: Pins 1Pin Pin Pin Control Knob Options and AccessoriesParameter Setup Cable and Adapter Internal EncoderSection 2.4 Using User-DefinedSPI PART INTERFACING AND CONFIGURINGSection 2.2: Connecting SPI Communications Section 2.3: Using the IMS SPI Motor InterfaceRelevant to Firmware Version Page Intentionally Left BlankMD-CS10x-000Wire Color Reference Isolated Logic Input Pins and ConnectionsLogic Interface and Connection Optically Isolated Logic InputsQuadrature Isolated Logic Input CharacteristicsStep Clock DirectionFigure 2.1.3: Clock Input Timing Characteristics STEP/DIRECTION TIMINGQUADRATURE TIMING UP/DOWN CW/CCW TIMINGOptocoupler Reference Optocoupler ReferenceMDriveACPlus MicrosteppingInput Connection Examples NPN Open Collector Interface SinkingMDriveACPlus Microstepping PNP Open Collector Interface SourcingSwitch Interface Example Switch Interface SinkingSwitch Interface Sourcing Fault Temperature Warning OutputFigure 2.1.7: Fault Output interfaced to an LED Minimum Required ConnectionsFigure 2.1.8 Minimum Required Connections +5 VDC Output Connecting SPI CommunicationsConnecting the SPI Interface SPI Signal Overview2-11 SPI Pins and ConnectionsMDriveACPlus Microstepping #1 MDriveACPlus Microstepping #2MDriveAC Plus Microstepping Setup Parameters Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges Color Coded Parameter ValuesPerform File Operation View Settings ScreenIMS SPI Motor Interface Menu Options File2-14 UpgradeRecall HelpMSEL Microstep Resolution Selection 1.MSEL: Microstep Resolution SelectHCDT Hold Current Delay Time Connected/Disconnected IndicatorFactory ExitInput Clock Type Screen 2 I/O Settings Configuration ScreenInput Clock Filter Settings Enable Active High/LowIMS Part Number/Serial Number Screen Fault IndicationMDriveAC Plus Microstepping Fault Codes Upgrade Instructions The IMS SPI Upgrader Screen2.Serial Number: the serial number of your unit Communications Port Operations Initialization ScreenPort Menu SECTION Using User-DefinedSPISPI Timing Notes Check Sum Calculation for SPIRelevant to Firmware Version SPI Commands and Parameters2-22 Table 2.4.1: SPI Commands and ParametersWrite READSPI Communications Sequence Relevant to Firmware Version Page Intentionally Left BlankAppendix D: Interfacing an Encoder APPENDICESAppendix B: Gear Boxes Appendix C: Optional Cables and CordsetsPage MDrive34AC – 120VAC Motor SpecificationsMDriveAC Plus Microstepping Motor Performance MDrive34AC Plus MicrosteppingMDrive42AC – 120VAC Double LengthTriple Length MDrive42AC Plus Microstepping1147 oz-in/810 N-cm Motor SpecificationsSingle Length Double LengthProduct Overview APPENDIX BMDrive with Planetary Gearbox Section OverviewExample Calculating the Shock Load Output Torque TABFigure B.1: MDrive23 Torque-SpeedCurve Table B.1: Planetary Gearbox Operating Factor Weight of A-11 Conveyor BeltA-12 A-13 PM81 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive34AC Plus2A-14 MDrive34AC Plus2 Planetary Gearbox ParametersA-15 Planetary Gearbox for MDrive42AC Plus2PM105 Gearbox Ratios and Part Numbers PM120 Gearbox Ratios and Part Numbers A-16Optional Cables and Cordsets MD-CC300-000 USB to SPI Parameter Setup CableInstallation Procedure for the MX-CC300-000 APPENDIX CA-18 Determining the Virtual COM Port VCP A-19A-20 AdapterFunction MD-CS10x-000CordsetPin Assignment and Wire Colors P1 - Expanded I/O ConfigurationMD-CS200-000 MD-CS20x-000CordsetTable C.2: Euro AC Wire Color Chart 3-PinEuro AC ConnectorFactory Mounted Encoder Pin ConfigurationAPPENDIX D MDriveAC Plus MicrosteppingA-24 Encoder SignalsMDrive34Plus Linear Slide FeaturesAPPENDIX E Linear Slide OptionScrew A-26Specifications Mechanical SpecificationsOBTAINING WARRANTY SERVICE TWENTY-FOUR24 MONTH LIMITED WARRANTYWARRANTY Excellence in Motion intelligent motion systems, INC