Intelligent Motion Systems MDrive34AC manual TWENTY-FOUR24 MONTH LIMITED WARRANTY, Warranty

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WARRANTY

TWENTY-FOUR (24) MONTH LIMITED WARRANTY

Intelligent Motion Systems, Inc. (“IMS”), warrants only to the purchaser of the Product from IMS (the “Customer”) that the product purchased from IMS (the “Product”) will be free from defects in materials and workmanship under the normal use and service for which the Product was designed for a period of 24 months from the date of purchase of the Product by the Customer. Customer’s exclusive remedy under this Limited Warranty shall be the repair or replacement, at Company’s sole option, of the Product, or any part of the Product, determined by IMS to be defective. In order to exercise its warranty rights, Customer must notify Company in accordance with the instructions described under the heading “Obtaining Warranty Service.”

NOTE: MDrive Motion Control electronics are not removable from the motor in the field.

The entire unit must be returned to the factory for repair.

This Limited Warranty does not extend to any Product damaged by reason of alteration, accident, abuse, neglect or misuse or improper or inadequate handling; improper or inadequate wiring utilized or installed in connection with the Product; installation, operation or use of the Product not made in strict accordance with the specifications and written instructions provided by IMS; use of the Product for any purpose other than those for which it was designed; ordinary wear and tear; disasters or Acts of God; unauthorized attachments, alterations or modifications to the Product; the misuse or failure of any item or equipment connected to the Product not supplied by IMS; improper maintenance or repair of the Product; or any other reason or event not caused by IMS.

IMS HEREBY DISCLAIMS ALL OTHER WARRANTIES, WHETHER WRITTEN OR ORAL, EXPRESS OR IMPLIED BY LAW OR OTHERWISE, INCLUDING WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. CUSTOMER’S SOLE REMEDY FOR ANY DEFECTIVE PRODUCT WILL BE AS STATED ABOVE, AND IN NO EVENT WILL THE IMS BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, SPECIAL OR INDIRECT DAMAGES IN CONNECTION WITH THE PRODUCT.

This Limited Warranty shall be void if the Customer fails to comply with all of the terms set forth in this Limited Warranty. This Limited Warranty is the sole warranty offered by IMS with respect to the Product. IMS does not assume any other liability in connection with the sale of the Product. No representative of IMS is authorized to extend this Limited Warranty or to change it in any manner whatsoever. No warranty applies to any party other than the original Customer.

IMS and its directors, officers, employees, subsidiaries and affiliates shall not be liable for any damages arising from any loss of equipment, loss or distortion of data, loss of time, loss or destruction of software or other property, loss of production or profits, overhead costs, claims of third parties, labor or materials, penalties or liquidated damages or punitive damages, whatsoever, whether based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory, or other losses or expenses incurred by the Customer or any third party.

OBTAINING WARRANTY SERVICE

Warranty service may obtained by a distributor, if the Product was purchased from IMS by a distributor, or by the Customer directly from IMS, if the Product was purchased directly from IMS. Prior to returning the Product for service, a Returned Material Authorization (RMA) number must be obtained. Complete the form at http://www.imshome.com/rma.html after which an RMA Authorization Form with RMA number will then be faxed to you. Any questions, contact IMS Customer Service (860) 295-6102.

Include a copy of the RMA Authorization Form, contact name and address, and any additional notes regarding the Product failure with shipment. Return Product in its original packaging, or packaged so it is protected against electrostatic discharge or physical damage in transit. The RMA number MUST appear on the box or packing slip. Send Product to: Intelligent Motion Systems, Inc., 370 N. Main Street, Marlborough, CT 06447.

Customer shall prepay shipping changes for Products returned to IMS for warranty service and IMS shall pay for return of Products to Customer by ground transportation. However, Customer shall pay all shipping charges, duties and taxes for Products returned to IMS from outside the United States.

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Contents Excellence in MotionTM 34 TM42TM OPERATING INSTRUCTIONSMDriveAC Plus Microstepping Revision R031808 Low Voltage Installation Informationinaccuracies Intended Use Important informationQualification of personnel This page intentionally left blank Table Of Contents Part 1 Hardware SpecificationsPart 2 Interfacing and Configuration 1-13Section 2.3: Using the IMS SPI Motor Interface Section 2.4: Using User-DefinedSPI2-12 2-21List Of Figures Part 1: Hardware SpecificationsPart 2: Interfacing and Configuration AppendicesList of Tables Part 1: Hardware SpecificationsPart 2: Interfacing and Configuration AppendicesConnecting AC Power Connect Opto Power and Logic InputsGETTING STARTED MDriveAC Plus MicrosteppingConnecting Parameter Setup Cable Install the IMS SPI Motor InterfaceMotion Settings DialogInput Settings Dialog Figure GS.2: MDriveAC Plus CDmICROSTEPPING PART HARDWARE SPECIFICATIONSExcellence in Motion TM Page Intentionally Left Blank Relevant to Firmware VersionConfiguring Features and BenefitsSECTION Introduction to the MDrive34AC Plus Microstepping20 Microstep Resolutions up to General Specifications Electrical SpecificationsThermal Specifications I/O SpecificationsSetup Parameters MDriveAC Plus Microstepping Setup ParametersMotor Specifications DefaultMechanical Specifications Dimensions in Inches mmConnectors Control KnobPin Assignment and Description available to interface to the 19-PinM23 ConnectorNEED A CABLE? The following cordset isPin Assignment - P1 I/O, SPI and Encoder ConnectionsPin # FunctionOptions and Accessories Outside: Pins 1Inside: Pins 13 - Introduction to the MDrive42AC Plus Microstepping ConfiguringFeatures and Benefits Motor, Power Supply, and Drive Electronics20 Microstep Resolutions up to Electrical Specifications Thermal SpecificationsI/O Specifications Communications SpecificationsSetup Parameters MDriveAC Plus Microstepping Setup ParametersDefault Table 1.4.1: Setup ParametersMechanical Specifications Dimensions in Inches mmConnectors P1 P3available to interface to the 19-PinM23 Connector Pin Assignment and DescriptionNEED A CABLE? The following cordset isPin Assignment - P1 I/O, SPI and Encoder ConnectionsPin # FunctionPin Pin Pin Outside: Pins 1Inside: Pins 13 - Options and Accessories Parameter Setup Cable and AdapterInternal Encoder Control KnobPART INTERFACING AND CONFIGURING Section 2.2: Connecting SPI CommunicationsSection 2.3: Using the IMS SPI Motor Interface Section 2.4 Using User-DefinedSPIPage Intentionally Left Blank Relevant to Firmware VersionIsolated Logic Input Pins and Connections Logic Interface and ConnectionOptically Isolated Logic Inputs MD-CS10x-000Wire Color ReferenceIsolated Logic Input Characteristics Step ClockDirection QuadratureSTEP/DIRECTION TIMING QUADRATURE TIMINGUP/DOWN CW/CCW TIMING Figure 2.1.3: Clock Input Timing CharacteristicsOptocoupler Reference MDriveACPlusMicrostepping Optocoupler ReferenceNPN Open Collector Interface Sinking MDriveACPlus MicrosteppingPNP Open Collector Interface Sourcing Input Connection ExamplesSwitch Interface Sinking Switch Interface SourcingFault Temperature Warning Output Switch Interface ExampleFigure 2.1.8 Minimum Required Connections Minimum Required ConnectionsFigure 2.1.7: Fault Output interfaced to an LED Connecting SPI Communications Connecting the SPI InterfaceSPI Signal Overview +5 VDC OutputSPI Pins and Connections MDriveACPlus Microstepping #1 MDriveACPlusMicrostepping #2 2-11Using the IMS SPI Motor Interface Installation Configuration Parameters and RangesColor Coded Parameter Values MDriveAC Plus Microstepping Setup ParametersView Settings Screen IMS SPI Motor Interface Menu OptionsFile Perform File OperationUpgrade RecallHelp 2-141.MSEL: Microstep Resolution Select MSEL Microstep Resolution SelectionConnected/Disconnected Indicator FactoryExit HCDT Hold Current Delay TimeScreen 2 I/O Settings Configuration Screen Input Clock Filter SettingsEnable Active High/Low Input Clock TypeMDriveAC Plus Microstepping Fault Codes Fault IndicationIMS Part Number/Serial Number Screen 2.Serial Number: the serial number of your unit The IMS SPI Upgrader ScreenUpgrade Instructions Port Menu Initialization ScreenCommunications Port Operations Using User-DefinedSPI SPI Timing NotesCheck Sum Calculation for SPI SECTIONSPI Commands and Parameters 2-22Table 2.4.1: SPI Commands and Parameters Relevant to Firmware VersionSPI Communications Sequence READWrite Page Intentionally Left Blank Relevant to Firmware VersionAPPENDICES Appendix B: Gear BoxesAppendix C: Optional Cables and Cordsets Appendix D: Interfacing an EncoderPage Motor Specifications MDriveAC Plus Microstepping Motor PerformanceMDrive34AC Plus Microstepping MDrive34AC – 120VACDouble Length Triple LengthMDrive42AC Plus Microstepping MDrive42AC – 120VACMotor Specifications Single LengthDouble Length 1147 oz-in/810 N-cmAPPENDIX B MDrive with Planetary GearboxSection Overview Product OverviewCalculating the Shock Load Output Torque TAB ExampleFigure B.1: MDrive23 Torque-SpeedCurve Table B.1: Planetary Gearbox Operating Factor Weight of Conveyor Belt A-11A-12 A-13 Planetary Gearbox for MDrive34AC Plus2 A-14MDrive34AC Plus2 Planetary Gearbox Parameters PM81 Gearbox Ratios and Part NumbersPM105 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive42AC Plus2A-15 A-16 PM120 Gearbox Ratios and Part NumbersMD-CC300-000 USB to SPI Parameter Setup Cable Installation Procedure for the MX-CC300-000APPENDIX C Optional Cables and CordsetsA-18 A-19 Determining the Virtual COM Port VCPAdapter A-20MD-CS10x-000Cordset Pin Assignment and Wire ColorsP1 - Expanded I/O Configuration FunctionMD-CS20x-000Cordset Table C.2: Euro AC Wire Color Chart3-PinEuro AC Connector MD-CS200-000Pin Configuration APPENDIX DMDriveAC Plus Microstepping Factory Mounted EncoderEncoder Signals A-24Features APPENDIX ELinear Slide Option MDrive34Plus Linear SlideA-26 SpecificationsMechanical Specifications ScrewWARRANTY TWENTY-FOUR24 MONTH LIMITED WARRANTYOBTAINING WARRANTY SERVICE intelligent motion systems, INC Excellence in Motion
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