Intelligent Motion Systems MDrive34AC manual Appendix E, Linear Slide Option, Features

Page 78
APPENDIX E

APPENDIX E

Linear Slide Option

Features

•Screw driven slide offering exceptional linear speed, accurate positioning and long life at a compelling value

•High bidirectional repeatability of up to 50 micro-inches (1.25 microns)

•Positional lead accuracy of 0.0006"/in. – accuracies to 0.0001"/in. available

•Linear speeds not limited by critical screw speed

•Standard leads:

-

0.10" travel per revolution

- 0.50" travel per revolution

-

0.20" travel per revolution

- 1.00" travel per revolution

•Achieve speeds that exceed 60.0"/second while offering excellent repeatability, accuracy and axial stiffness

•Optional sensor flag kit available for home, limits and general purpose inputs

•Assembly includes a precision aluminum guide and carriage which is driven by a precision rolled stainless steel lead screw

•Sliding contact areas coated with TFE (Teflon) permanent lubrication to offer a low 0.09 coefficient of friction

•Exceptional torsional stiffness and stability

•Standard lengths from 12.0" to 42.0", longer sizes available upon request

•Comes standard with wear-compensating, anti-backlash driven carriage

•Additional passive carriages or slides available to support cantilevered loads

•Easily mountable with provided mounting flange and holes

•Extrusions provided for sensor mounts

MDrive34Plus Linear Slide

Speed-Force Limitations†

 

100

 

 

 

 

 

 

 

 

 

 

445

 

 

90

 

 

 

 

 

 

 

1.00" Screw Lead

400

 

 

80

 

 

 

 

 

 

 

356

 

 

 

 

 

 

 

 

 

0.50" Screw Lead

 

 

 

 

 

 

 

 

 

 

 

 

in lbs

70

 

 

 

 

 

 

 

0.20" Screw Lead

311

Axial

60

 

 

 

 

 

 

 

0.10" Screw Lead

267

 

 

 

 

 

 

 

 

 

 

Force

50

 

 

 

 

 

 

 

 

 

 

222

Force

40

 

 

 

 

 

 

 

 

 

 

178

Axial

30

 

 

 

 

 

 

 

 

 

 

133

in N

20

 

 

 

 

 

 

 

 

 

 

89

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

44

 

 

0

0

5

10

15

20

25

30

35

40

45

50

 

 

 

 

(127)

(254)

(381)

(508)

(635)

(762)

(889) (1016) (1143) (1270)

 

V Inches / sec (mm / sec)

Figure E.1: Speed Force Limitations

†Speed/Force correlating equations:

1Axial Force = Ffriction + Facceleration + Fgravity

Ffriction = (Weight)(0.09)

Facceleration = (Weight)(Acceleration) / Accel. of gravity

Fgravity = 0 for horizontal application and 1 Weight for vertical application

2(Axial Force)(Screw Lead) Torque = (0.393)(Screw Efficiency)

Force in lbs; Torque in oz-in, Lead in inches/rev

3Full Steps = (200 Full Steps/Rev)(Velocity)

SecondLead

Lead in inches/rev; Velocity in inches/second

Speed-Torque Curves

Torque – Oz - In

C

700

600

500B

400

300

200A

100

120 VAC

240 VAC

A

495B

424C

Torque354

283

in N -

212

141

cm

 

71

 

Single Stack

Double Stack

Triple Stack

00

2000

4000

6000

8000

(600)

(1200)

(1800)

(2400)

10000

(3000)

Speed – Full Steps/Second (RPM)

Appendices

Figure E2: MDrive34Plus Speed Torque Curves

A-25

 

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Contents 42TM Excellence in MotionTM34 TM OPERATING INSTRUCTIONSLow Voltage Installation Information inaccuraciesMDriveAC Plus Microstepping Revision R031808 Important information Qualification of personnelIntended Use This page intentionally left blank Part 2 Interfacing and Configuration Table Of ContentsPart 1 Hardware Specifications 1-132-12 Section 2.3: Using the IMS SPI Motor InterfaceSection 2.4: Using User-DefinedSPI 2-21Part 2: Interfacing and Configuration List Of FiguresPart 1: Hardware Specifications AppendicesPart 2: Interfacing and Configuration List of TablesPart 1: Hardware Specifications AppendicesGETTING STARTED Connecting AC PowerConnect Opto Power and Logic Inputs MDriveAC Plus MicrosteppingMotion Settings DialogInput Settings Dialog Connecting Parameter Setup CableInstall the IMS SPI Motor Interface Figure GS.2: MDriveAC Plus CDPART HARDWARE SPECIFICATIONS Excellence in Motion TMmICROSTEPPING Page Intentionally Left Blank Relevant to Firmware VersionSECTION ConfiguringFeatures and Benefits Introduction to the MDrive34AC Plus Microstepping20 Microstep Resolutions up to Thermal Specifications General SpecificationsElectrical Specifications I/O SpecificationsMotor Specifications Setup ParametersMDriveAC Plus Microstepping Setup Parameters DefaultConnectors Mechanical SpecificationsDimensions in Inches mm Control KnobNEED A CABLE? Pin Assignment and Descriptionavailable to interface to the 19-PinM23 Connector The following cordset isPin # Pin Assignment - P1 I/O, SPI and EncoderConnections FunctionOutside: Pins 1 Inside: Pins 13 -Options and Accessories Features and Benefits Introduction to the MDrive42AC Plus MicrosteppingConfiguring Motor, Power Supply, and Drive Electronics20 Microstep Resolutions up to I/O Specifications Electrical SpecificationsThermal Specifications Communications SpecificationsDefault Setup ParametersMDriveAC Plus Microstepping Setup Parameters Table 1.4.1: Setup ParametersConnectors Mechanical SpecificationsDimensions in Inches mm P1 P3NEED A CABLE? available to interface to the 19-PinM23 ConnectorPin Assignment and Description The following cordset isPin # Pin Assignment - P1 I/O, SPI and EncoderConnections FunctionOutside: Pins 1 Inside: Pins 13 -Pin Pin Pin Internal Encoder Options and AccessoriesParameter Setup Cable and Adapter Control KnobSection 2.3: Using the IMS SPI Motor Interface PART INTERFACING AND CONFIGURINGSection 2.2: Connecting SPI Communications Section 2.4 Using User-DefinedSPIPage Intentionally Left Blank Relevant to Firmware VersionOptically Isolated Logic Inputs Isolated Logic Input Pins and ConnectionsLogic Interface and Connection MD-CS10x-000Wire Color ReferenceDirection Isolated Logic Input CharacteristicsStep Clock QuadratureUP/DOWN CW/CCW TIMING STEP/DIRECTION TIMINGQUADRATURE TIMING Figure 2.1.3: Clock Input Timing CharacteristicsMicrostepping Optocoupler ReferenceMDriveACPlus Optocoupler ReferencePNP Open Collector Interface Sourcing NPN Open Collector Interface SinkingMDriveACPlus Microstepping Input Connection ExamplesFault Temperature Warning Output Switch Interface SinkingSwitch Interface Sourcing Switch Interface ExampleMinimum Required Connections Figure 2.1.7: Fault Output interfaced to an LEDFigure 2.1.8 Minimum Required Connections SPI Signal Overview Connecting SPI CommunicationsConnecting the SPI Interface +5 VDC OutputMicrostepping #2 SPI Pins and ConnectionsMDriveACPlus Microstepping #1 MDriveACPlus 2-11Color Coded Parameter Values Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges MDriveAC Plus Microstepping Setup ParametersFile View Settings ScreenIMS SPI Motor Interface Menu Options Perform File OperationHelp UpgradeRecall 2-141.MSEL: Microstep Resolution Select MSEL Microstep Resolution SelectionExit Connected/Disconnected IndicatorFactory HCDT Hold Current Delay TimeEnable Active High/Low Screen 2 I/O Settings Configuration ScreenInput Clock Filter Settings Input Clock TypeFault Indication IMS Part Number/Serial Number ScreenMDriveAC Plus Microstepping Fault Codes The IMS SPI Upgrader Screen Upgrade Instructions2.Serial Number: the serial number of your unit Initialization Screen Communications Port OperationsPort Menu Check Sum Calculation for SPI Using User-DefinedSPISPI Timing Notes SECTIONTable 2.4.1: SPI Commands and Parameters SPI Commands and Parameters2-22 Relevant to Firmware VersionREAD WriteSPI Communications Sequence Page Intentionally Left Blank Relevant to Firmware VersionAppendix C: Optional Cables and Cordsets APPENDICESAppendix B: Gear Boxes Appendix D: Interfacing an EncoderPage MDrive34AC Plus Microstepping Motor SpecificationsMDriveAC Plus Microstepping Motor Performance MDrive34AC – 120VACMDrive42AC Plus Microstepping Double LengthTriple Length MDrive42AC – 120VACDouble Length Motor SpecificationsSingle Length 1147 oz-in/810 N-cmSection Overview APPENDIX BMDrive with Planetary Gearbox Product OverviewCalculating the Shock Load Output Torque TAB ExampleFigure B.1: MDrive23 Torque-SpeedCurve Table B.1: Planetary Gearbox Operating Factor Weight of Conveyor Belt A-11A-12 A-13 MDrive34AC Plus2 Planetary Gearbox Parameters Planetary Gearbox for MDrive34AC Plus2A-14 PM81 Gearbox Ratios and Part NumbersPlanetary Gearbox for MDrive42AC Plus2 A-15PM105 Gearbox Ratios and Part Numbers A-16 PM120 Gearbox Ratios and Part NumbersAPPENDIX C MD-CC300-000 USB to SPI Parameter Setup CableInstallation Procedure for the MX-CC300-000 Optional Cables and CordsetsA-18 A-19 Determining the Virtual COM Port VCPAdapter A-20P1 - Expanded I/O Configuration MD-CS10x-000CordsetPin Assignment and Wire Colors Function3-PinEuro AC Connector MD-CS20x-000CordsetTable C.2: Euro AC Wire Color Chart MD-CS200-000MDriveAC Plus Microstepping Pin ConfigurationAPPENDIX D Factory Mounted EncoderEncoder Signals A-24Linear Slide Option FeaturesAPPENDIX E MDrive34Plus Linear SlideMechanical Specifications A-26Specifications ScrewTWENTY-FOUR24 MONTH LIMITED WARRANTY OBTAINING WARRANTY SERVICEWARRANTY intelligent motion systems, INC Excellence in Motion
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