Intelligent Motion Systems MDrive34AC Appendix B, MDrive with Planetary Gearbox, Section Overview

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APPENDIX B

APPENDIX B

MDrive with Planetary Gearbox

Section Overview

This section contains guidelines and specifications for MDrives equipped with an optional Planetary Gearbox, and may include product sizes not relevant to this manual.

Shown are:

Product Overview

Selecting a Planetary Gearbox

Mechanical Specifications

Product Overview

All gearboxes are factory installed.

Mode of Function

Optional Planetary Gearbox operate as their name implies: the motor-driven sun wheel is in the center, transmitting its movement to three circumferential planet gears which form one stage. They are arranged on the bearing pins of a planet carrier. The last planet carrier in each sequence is rigidly linked to the out- put shaft and so ensures the power transmission to the output shaft. The planet gears run in an internally toothed outer ring gear.

Service Life

Depending on ambient and environmental conditions and the operational specification of the driving system, the useful service life of a Planetary Gearbox is up to 10,000 hours. The wide variety of potential applications prohibits generalizing values for the useful service life.

Lubrication

All Planetary Gearbox are grease-packed and therefore maintenance-free throughout their life. The best possible lubricant is used for our MDrive/Planetary Gearbox combinations.

Mounting Position

The grease lubrication and the different sealing modes allow the Planetary Gearbox to be installed in any position.

Operating Temperature

The temperature range for the Planetary Gearbox is between –30 and +140° C. However, the temperature range recommended for the Heat Sink of the MDrive is 0 to +85º C.

Overload Torque

The permitted overload torque (shock load) is defined as a short-term increase in output torque, e.g. dur- ing the start-up of a motor. In these all-metal Planetary Gearbox, the overload torque can be as much as 1.5 times the permitted output torque.

Available Planetary Gearbox

The following lists available Planetary Gearbox, diameter and corresponding MDrive.

Gearbox Diameter

MDrive

81 mm

MDrive34

105 mm or 120 mm

MDrive42

 

Selecting a Planetary Gearbox

 

There are many variables and parameters that must be considered when choosing an appropriate reduction

 

ratio for an MDrive with Planetary Gearbox. This Addendum includes information to assist in determining a

 

suitable combination for your application.

A-6

MDriveAC Plus Microstepping Hardware - Revision R031808

 

Relevant to Firmware Version 3.0.02

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Page 58 Page 60
Contents OPERATING INSTRUCTIONS Excellence in MotionTM34 TM 42TMMDriveAC Plus Microstepping Revision R031808 Low Voltage Installation Informationinaccuracies Intended Use Important informationQualification of personnel This page intentionally left blank 1-13 Table Of ContentsPart 1 Hardware Specifications Part 2 Interfacing and Configuration2-21 Section 2.3: Using the IMS SPI Motor InterfaceSection 2.4: Using User-DefinedSPI 2-12Appendices List Of FiguresPart 1: Hardware Specifications Part 2: Interfacing and ConfigurationAppendices List of TablesPart 1: Hardware Specifications Part 2: Interfacing and ConfigurationMDriveAC Plus Microstepping Connecting AC PowerConnect Opto Power and Logic Inputs GETTING STARTEDFigure GS.2: MDriveAC Plus CD Connecting Parameter Setup CableInstall the IMS SPI Motor Interface Motion Settings DialogInput Settings DialogmICROSTEPPING PART HARDWARE SPECIFICATIONSExcellence in Motion TM Relevant to Firmware Version Page Intentionally Left BlankIntroduction to the MDrive34AC Plus Microstepping ConfiguringFeatures and Benefits SECTION20 Microstep Resolutions up to I/O Specifications General SpecificationsElectrical Specifications Thermal SpecificationsDefault Setup ParametersMDriveAC Plus Microstepping Setup Parameters Motor SpecificationsControl Knob Mechanical SpecificationsDimensions in Inches mm ConnectorsThe following cordset is Pin Assignment and Descriptionavailable to interface to the 19-PinM23 Connector NEED A CABLE?Function Pin Assignment - P1 I/O, SPI and EncoderConnections Pin #Options and Accessories Outside: Pins 1Inside: Pins 13 - Motor, Power Supply, and Drive Electronics Introduction to the MDrive42AC Plus MicrosteppingConfiguring Features and Benefits20 Microstep Resolutions up to Communications Specifications Electrical SpecificationsThermal Specifications I/O SpecificationsTable 1.4.1: Setup Parameters Setup ParametersMDriveAC Plus Microstepping Setup Parameters DefaultP1 P3 Mechanical SpecificationsDimensions in Inches mm ConnectorsThe following cordset is available to interface to the 19-PinM23 ConnectorPin Assignment and Description NEED A CABLE?Function Pin Assignment - P1 I/O, SPI and EncoderConnections Pin #Pin Pin Pin Outside: Pins 1Inside: Pins 13 - Control Knob Options and AccessoriesParameter Setup Cable and Adapter Internal EncoderSection 2.4 Using User-DefinedSPI PART INTERFACING AND CONFIGURINGSection 2.2: Connecting SPI Communications Section 2.3: Using the IMS SPI Motor InterfaceRelevant to Firmware Version Page Intentionally Left BlankMD-CS10x-000Wire Color Reference Isolated Logic Input Pins and ConnectionsLogic Interface and Connection Optically Isolated Logic InputsQuadrature Isolated Logic Input CharacteristicsStep Clock DirectionFigure 2.1.3: Clock Input Timing Characteristics STEP/DIRECTION TIMINGQUADRATURE TIMING UP/DOWN CW/CCW TIMINGOptocoupler Reference Optocoupler ReferenceMDriveACPlus MicrosteppingInput Connection Examples NPN Open Collector Interface SinkingMDriveACPlus Microstepping PNP Open Collector Interface SourcingSwitch Interface Example Switch Interface SinkingSwitch Interface Sourcing Fault Temperature Warning OutputFigure 2.1.8 Minimum Required Connections Minimum Required ConnectionsFigure 2.1.7: Fault Output interfaced to an LED +5 VDC Output Connecting SPI CommunicationsConnecting the SPI Interface SPI Signal Overview2-11 SPI Pins and ConnectionsMDriveACPlus Microstepping #1 MDriveACPlus Microstepping #2MDriveAC Plus Microstepping Setup Parameters Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges Color Coded Parameter ValuesPerform File Operation View Settings ScreenIMS SPI Motor Interface Menu Options File2-14 UpgradeRecall HelpMSEL Microstep Resolution Selection 1.MSEL: Microstep Resolution SelectHCDT Hold Current Delay Time Connected/Disconnected IndicatorFactory ExitInput Clock Type Screen 2 I/O Settings Configuration ScreenInput Clock Filter Settings Enable Active High/LowMDriveAC Plus Microstepping Fault Codes Fault IndicationIMS Part Number/Serial Number Screen 2.Serial Number: the serial number of your unit The IMS SPI Upgrader ScreenUpgrade Instructions Port Menu Initialization ScreenCommunications Port Operations SECTION Using User-DefinedSPISPI Timing Notes Check Sum Calculation for SPIRelevant to Firmware Version SPI Commands and Parameters2-22 Table 2.4.1: SPI Commands and ParametersSPI Communications Sequence READWrite Relevant to Firmware Version Page Intentionally Left BlankAppendix D: Interfacing an Encoder APPENDICESAppendix B: Gear Boxes Appendix C: Optional Cables and CordsetsPage MDrive34AC – 120VAC Motor SpecificationsMDriveAC Plus Microstepping Motor Performance MDrive34AC Plus MicrosteppingMDrive42AC – 120VAC Double LengthTriple Length MDrive42AC Plus Microstepping1147 oz-in/810 N-cm Motor SpecificationsSingle Length Double LengthProduct Overview APPENDIX BMDrive with Planetary Gearbox Section OverviewExample Calculating the Shock Load Output Torque TABFigure B.1: MDrive23 Torque-SpeedCurve Table B.1: Planetary Gearbox Operating Factor Weight of A-11 Conveyor BeltA-12 A-13 PM81 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive34AC Plus2A-14 MDrive34AC Plus2 Planetary Gearbox ParametersPM105 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive42AC Plus2A-15 PM120 Gearbox Ratios and Part Numbers A-16Optional Cables and Cordsets MD-CC300-000 USB to SPI Parameter Setup CableInstallation Procedure for the MX-CC300-000 APPENDIX CA-18 Determining the Virtual COM Port VCP A-19A-20 AdapterFunction MD-CS10x-000CordsetPin Assignment and Wire Colors P1 - Expanded I/O ConfigurationMD-CS200-000 MD-CS20x-000CordsetTable C.2: Euro AC Wire Color Chart 3-PinEuro AC ConnectorFactory Mounted Encoder Pin ConfigurationAPPENDIX D MDriveAC Plus MicrosteppingA-24 Encoder SignalsMDrive34Plus Linear Slide FeaturesAPPENDIX E Linear Slide OptionScrew A-26Specifications Mechanical SpecificationsWARRANTY TWENTY-FOUR24 MONTH LIMITED WARRANTYOBTAINING WARRANTY SERVICE Excellence in Motion intelligent motion systems, INC
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